16 research outputs found
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Rotor clearance design and evaluation for an oil injected twin screw compressor
Designing twin screw compressors to safely operate at higher than normal temperatures poses a challenge as the compressor must accommodate larger peak thermal distortions while ideally maintaining efficiency at nominal operating conditions. This paper will present a case study of an oil injected compressor tested at elevated discharge temperatures with original and revised clearances. The local thermal distortions occurring within the compressor during operation were estimated using a procedure developed by the authors - thermodynamic results from a chamber model were used to approximate component temperature distributions that are then used to predict possible thermal distortions and the resulting affect on clearance gaps. The original and revised clearance designs are evaluated and performance penalties incurred due to the modifications are discussed
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Calculation of clearances in twin screw compressors
Clearances between rotating and stationary parts in a screw compressor are set to ensure the efficient operation and allow for thermal deformation without unwanted contacts. The change in clearances is caused by both pressure and temperature changes within the machine. If clearances are too large, the increased leakage flows will reduce efficiency. However, if the nominal clearances are too small, contacts between the rotating and stationary parts can occur as a consequence of rotor and casing deformations. In order to determine the operational clearances, a numerical analysis of deformation of screw compressor rotors and casing has to be performed. This paper discusses how the temperature of rotor and casing surfaces calculated from the one-dimensional chamber model in the SCORG could be used as a boundary conditions for a steady state thermal and structural analysis of a screw compressor solid parts. Deformations of rotors and casing under temperature load were calculated using a commercial Finite Element Analysis code ANSYS. Operational clearance are estimated from these deformations and some recommendations for further work are proposed