7 research outputs found

    Fabrication of Metal and Alloy Components by Additive Manufacturing: Examples of 3D Materials Science

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    ObjectiveThis paper provides a brief review of relatively new additive manufacturing technologies for the fabrication of unusual and complex metal and alloy products by laser and electron beam melting. A number of process features and product microstructures are illustrated utilizing 3D optical and transmission electron microscope image compositions representing examples of 3D materials science.MethodsProcessing methods involving electron beam melting (EBM) and a process referred to as direct metal laser sintering (DMLS), often called selective laser melting (SLM) are described along with the use of light (optical) microscopy (OM), transmission electron microscopy (TEM), and X-ray diffraction (XRD) to elucidate microstructural phenomena.ResultsExamples of EBM and SLM studies are presented in 3D image compositions. These include EBM of Ti-6Al-4V, Cu, Co-base superalloy and Inconel 625; and SLM of 17-4 PH stainless steel, Inconel 718 and Inconel 625.Conclusions3D image compositions constituting 3D materials science provide effective visualization for directional solidification-related phenomena associated with the EBM and SLM fabrication of a range of metals and alloys, especially microstructures and microstructural architectures

    Open-Cellular Co-Base and Ni-Base Superalloys Fabricated by Electron Beam Melting

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    Reticulated mesh samples of Co-29Cr-6Mo alloy and Ni-21Cr-9Mo-4Nb alloy (625) and stochastic foam samples of Co-29Cr-6Mo alloy fabricated by electron beam melting were characterized by optical metallography, and the dynamic stiffness (Young’s modulus) was measured by resonant frequency analysis. The relative stiffness (E/Es) versus relative density (ρ/ρs) plotted on a log-log basis resulted in a fitted straight line with a slope n ≅ 2, consistent with that for ideal open cellular materials

    A State-wide Review of Contemporary Outcomes of Gastric Bypass in Florida: Does Provider Volume Impact Outcomes?

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    An analysis of the Florida hospital discharge database demonstrates that the overall in-hospital mortality and morbidity rates are 0.28% and 9.3%, respectively; and that age and male gender increase the likelihood of adverse outcomes. Surgeon and hospital procedure volume have an inverse relationship with in-hospital mortality and morbidity. These data have important implications for credentialing and outcomes management
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