Performance Study of Split Ferrite Cores Designed for EMI Suppression on Cables

The ideal procedure to start designing an electronic device is to consider the electromagnetic compatibility (EMC) from the beginning. Even so, EMC problems can appear afterward, especially when the designed system is interconnected with external devices. Thereby, electromagnetic interferences (EMIs) could be transmitted to our device from power cables that interconnect it with an external power source or are connected to another system to establish wired communication. The application of an EMI suppressor such as a sleeve core that encircles the cables is a widely used technique to attenuate EM disturbances. This contribution is focused on the characterization of a variation of this cable filtering solution based on openable core clamp or snap ferrites. This component is manufactured by two split parts pressed together by a snap-on mechanism which turns this into a quick, easy to install solution for reducing post-cable assembly EMI problems. The performance of three different materials, including two polycrystalline (MnZn and NiZn) materials and nanocrystalline (NC) solution, are analyzed in terms of effectiveness when the solid sleeve cores are split. The possibility of splitting an NC core implies an innovative technique due to the brittleness of this material. Thus, the results obtained from this research make it possible to evaluate this sample's effectiveness compared to the polycrystalline ones. This characterization is carried out by the introduction of different gaps between the different split-cores and analyzing their behavior in terms of relative permeability and impedance. The results obtained experimentally are corroborated with the results obtained by a finite element method (FEM) simulation model with the aim of determining the performance of each material when it is used as an openable core clamp

Transmission Attenuation Power Ratio Analysis of Flexible Electromagnetic Absorber Sheets Combined with a Metal Layer

Electromagnetic noise absorber sheets have become a solution for solving complex electromagnetic interference (EMI) problems due to their high magnetic losses. This contribution is focused on characterizing a novel structure that is based on an absorber film with a metal layer attached on its top side. Two different absorber compositions were combined with Al and Cu metal layers in order to study the improvement on the performance of these structures, depending on the complex permeability, absorber film thickness, and type of metal. The transmission attenuation power ratio of the absorber films is analyzed and compared to the performance of absorber and metal structures. The measurement procedure is carried out attaching the films into a microstrip line that has been designed based on IEC standard (IEC 62333-2). This test fixture is employed as a transmission line to simulate a general noise path. The performance of absorber composites to filter electromagnetic noise is evaluated through analyzing S21 and S11 parameters. This is carried out with the aim of finding out in which conditions the absorption loss is improved when a metal layer is attached. In addition, the possible re-radiation effect, due to the magnetic field that is generated by the eddy currents induced in the metal layer, is examined

Characterization of Different Cable Ferrite Materials to Reduce the Electromagnetic Noise in the 2–150 kHz Frequency Range

The gap of standardization for conducted and field coupled electromagnetic interferences (EMI) in the 2–150 kHz frequency range can lead to Electromagnetic Compatibility (EMC) problems. This is caused by power systems such as Pulse Width Modulation (PWM) controlled rectifiers, photovoltaic inverters or charging battery units in electric vehicles. This is a very important frequency spectral due to interferences generated in a wide range of devices and, specifically, communication problems in the new technologies and devices incorporated to the traditional grid to convert it into a Smart Grid. Consequently, it is necessary to provide new solutions to attenuate this kind of interference, which involves finding new materials that are able to filter the electromagnetic noise. This contribution is focused on characterizing the performance of a novel material based on nanocrystalline and comparing it to most common material compositions such as MnZn and NiZn. This research is carried out from the point of view of the manufacturing process, magnetic properties and EMI suppression ability. This last item is carried out through two analysis procedures: a theoretical method by determining the attenuation ratio by measuring impedance parameter and proposing a new empirical technique based on measuring directly the insertion loss parameter. Therefore, the main aim of this characterization process is to determine the performance of nanocrystalline compared to traditional cable ferrite compositions to reduce the interferences in this controversial frequency range. From the results obtained, it is possible to deduce that nanocrystalline cable ferrite provides the best performance to filter the electromagnetic noise in the 2–150 kHz frequency range