Electrochemical Stability and Degradation of Commercial Pd/C Catalyst in Acidic Media

Palladium has attracted significant attention as a catalyst or co-catalyst for many electrochemical reactions in energy conversion devices. We have studied electrochemical stability of a commercial Pd/C sample in an acidic electrolyte by exposing it to an accelerated stress test (AST) to mimic potential spikes in fuel cells and electrolyzers during start/stop events. AST consisted of extensive rapid potential cycling (5000 cycles, 1 V/s) in two potential regions, namely AST1 was performed between 0.4 and 1.4 VRHE, while AST2 was performed between 0.05 and 1.4 VRHE. Degradation of Pd/C was monitored by the changes in Pd electrochemical surface area, while the hydrogen evolution reaction (HER) was used as a test reaction to observe the corresponding impact of the degradation on the activity of Pd/C. Significant Pd/C degradation and HER activity loss were observed in both potential regions. Coupling of the electrochemical flow cell with an inductively coupled plasma mass spectrometry device showed substantial Pd dissolution during both ASTs. Identical location scanning electron microscopy revealed that Pd dissolution is followed by redeposition during both ASTs, resulting in particle size growth. Particle size growth was seen as especially dramatic in the case of AST2, when particularly large Pd nanostructures were obtained on top of the catalyst layer. According to the results presented in this work, (in)stability of Pd/C and other Pd-based nanocatalysts should be studied systematically as it may present a key factor limiting their application in energy conversion devices

Understanding the Crucial Significance of the Temperature and Potential Window on the Stability of Carbon Supported Pt-alloy Nanoparticles as Oxygen Reduction Reaction Electrocatalysts

The present research provides a comprehensive study of carbon-supported intermetallic Pt-alloy electrocatalysts and assesses their stability against metal dissolution in relation to the operating temperature and the potential window using two advanced electrochemical methodologies: (i) the in-house designed high-temperature disk electrode (HT-DE) methodology as well as (ii) a modification of the electrochemical flow cell coupled to an inductively coupled plasma mass spectrometer (EFC-ICP-MS), allowing for highly sensitive time- and potential-resolved measurements of metal dissolution. The findings contradict the generally accepted hypothesis that in contrast to the rate of carbon corrosion, which follows the Arrhenius law and increases exponentially with temperature, the kinetics of Pt and subsequently the less noble metal dissolution are supposed to be for the most part unaffected by temperature. On the contrary, clear evidence is presented that in addition to the importance of the voltage/potential window, the temperature is one of the most critical parameters governing the stability of Pt and thus, in the case of Pt-alloy electrocatalysts also the ability of the nanoparticles (NPs) to retain the less noble metal. Lastly, but also very importantly, results indicate that the rate of Pt redeposition significantly increases with temperature, which has been the main reason why mechanistic interpretation of the temperature-dependent kinetics related to the stability of Pt remained highly speculative until now

Effect of the Morphology of the High-Surface-Area Support on the Performance of the Oxygen-Evolution Reaction for Iridium Nanoparticles

The development of affordable, low-iridium-loading, scalable, active, and stable catalysts for the oxygen-evolution reaction (OER) is a requirement for the commercialization of proton-exchange membrane water electrolyzers (PEMWEs). However, the synthesis of high-performance OER catalysts with minimal use of the rare and expensive element Ir is very challenging and requires the identification of electrically conductive and stable high-surface-area support materials. We developed a synthesis procedure for the production of large quantities of a nanocomposite powder containing titanium oxynitride (TiONx) and Ir. The catalysts were synthesized with an anodic oxidation process followed by detachment, milling, thermal treatment, and the deposition of Ir nanoparticles. The anodization time was varied to grow three different types of nanotubular structures exhibiting different lengths and wall thicknesses and thus a variety of properties. A comparison of milled samples with different degrees of nanotubular clustering and morphology retention, but with identical chemical compositions and Ir nanoparticle size distributions and dispersions, revealed that the nanotubular support morphology is the determining factor governing the catalyst’s OER activity and stability. Our study is supported by various state-of-the-art materials’ characterization techniques, like X-ray photoelectron spectroscopy, scanning and transmission electron microscopies, Xray powder diffraction and absorption spectroscopy, and electrochemical cyclic voltammetry. Anodic oxidation proved to be a very suitable way to produce high-surface-area powder-type catalysts as the produced material greatly outperformed the IrO2 benchmarks as well as the Ir-supported samples on morphologically different TiONx from previous studies. The highest activity was achieved for the sample prepared with 3 h of anodization, which had the most appropriate morphology for the effective removal of oxygen bubbles

The Importance of Chemical Activation and the Effect of Low Operation Voltage on the Performance of Pt-alloy Fuel Cell Electrocatalysts

Pt-alloy (Pt-M) nanoparticles (NPs) with less expensive 3d transition metals (M = Ni, Cu, Co) supported on high surface area carbon supports, are currently the state-of-the-art (SoA) solution to reach the production phase in proton exchange membrane fuel cells (PEMFCs). However, while Pt-M electrocatalysts show promise in terms of increased activity for oxygen reduction reaction (ORR) and thus, cost reductions from a significantly lower use of expensive and rare Pt, key challenges in terms of synthesis, activation and stability remain to unlock their true potential. This work systematically tackles them with a combination of electrocatalyst synthesis and characterization methodologies including thin-film rotating disc electrodes (TF-RDE), an electrochemical flow cell linked to an inductively coupled plasma mass spectrometer (EFC-ICP-MS) and testing in 50 cm2 membrane electrode assemblies (MEAs). In the first part of the present work, we highlight the crucial importance of the chemical activation (de-alloying) step on the performance of Pt-M electrocatalysts in the MEA at high current densities (HCDs). In addition, we provide the scientific community a preliminary and facile method of distinguishing between a ‘poorly’ or ‘adequately’ de-alloyed (activated) Pt-alloy electrocatalyst using a much simpler and affordable TF-RDE methodology using the well-known CO-stripping. Since the transition metal cations can also be introduced in a PEMFC due to the degradation of the Pt-M NPs, the second part of the work focuses on presenting clear evidence on the direct impact of the lower voltage limit (LVL) on the stability of Pt-M electrocatalysts. The data suggests that in addition to intrinsic improvements in stability, significant improvements in the PEMFC lifetime can also be obtained via correct MEA design and applied limits of operation, namely restricting not just upper but equally important also lower operation voltage