Rheological properties of natural fiber reinforced thermoplastic composite for fused deposition modeling (FDM): a short review

In the development and manufacturing industries, fused deposition modeling (FDM) receives the greatest attention. It is the most important additive manufacturing (AM) technique, which refers to the process of depositing multiple layers of material in a computer-controlled environment to form a three-dimensional product. Research is presently focusing on the development of 3D printed bio-composite polymers with improved performance. Many studies on the development of new composite materials using natural fiber as a feedstock filament for FDM have recently been published. As a result, conducting a rheology characteristics analysis of new composite materials made from natural resources is required. Its major purpose is to describe the flow behavior of the fiber composite material and determine the optimal melting temperature for the extrusion process of producing wire filament. Thus, this paper focuses on rheological properties of fiber-reinforced thermoplastic composite for FDM

Case study of the effectiveness of passive grease trap for management on domestic kitchen waste water

Household waste, generally known as trash or garbage is mostly includes food wastes, product packaging, and other miscellaneous inorganic wastes that are coming from domestic household. Grease waste such as oil and fats can contaminate water and also clot on pipes provoking blockages. Thus, waste water from kitchen sink need a proper way of filtration. Grease trap developed in this paper is viable in trapping the grease residue. The experiments have been conducted in controlled environment and the objectives are to investigate the effectiveness of grease trap by proving the existence of retention time and the expected ratio of collected water and oil during experiment process using a prototype model

Thermal Degradation And Mechanical Characteristics Of Sugarcane Bagasse Reinforced Biodegradable Potato Starch Composites

Global pollution due to the overwhelming usage of non-biodegradable plastics is getting severe nowadays. Hence, the aim of this paper is to develop an environmentally friendly composite material from potato starch and sugarcane bagasse. The composites were prepared by hot pressing at 145℃ for 60 min. The composites were characterized for their mechanical and thermal properties. In terms of thermal properties, thermogravimetric analysis shows that incorporation of sugarcane fiber has improved the thermal stability of the composites. Meanwhile, incorporation of sugarcane fibre from 0 to 15 wt.% has significantly improved the tensile (202.7%) and flexural (198%) strength of the composites. Scanning electron micrograph of the tensile fracture showed the fibre fracture and fibre “pull-out” from the composite. Overall, the biodegradable composites have shown improved functional characteristic than the origin material. This finding shows that this Sugarcane/Potato starch composites are potential alternative material for biodegradable product i.e. biodegradable plastic packaging

Investigation of ABS-Oil Palm Fiber (Elaeis guineensis) composites filament as feedstock for fused deposition modeling

Purpose: The purpose of this paper is to investigate the tensile strength, Young’s modulus, dimensional stability and porosity of acrylonitrile butadiene styrene (ABS)–oil palm fiber composite filament for fused deposition modeling (FDM). Design/methodology/approach: A new feedstock material for FDM comprising oil palm fiber and ABS as a matrix was developed by a twin screw extruder. The composite filament contains 0, 3, 5 and 7 Wt.% of oil palm fiber in the ABS matrix. The tensile test is then performed on the fiber composite filament, and the wire diameter is measured. In this study, the Archimedes method was used to determine the density and the porosity of the filament. The outer surface of the wire composite was examined using an optical microscope, and the analysis of variance was used to assess the significance and the relative relevance of the primary factor. Findings: The results showed that increasing the fiber loading from 0.15 to 0.4 MPa enhanced tensile strength by 60%. Then, from 16.1 to 18.3 MPa, the Young’s modulus rose by 22.8%. The density of extruded filament decreased and the percentage of porosity increased when the fiber loading was increased from 3 to 7 Wt.%. The diameter deviation of the extruded filaments varied from −0.21 to 0.04 mm. Originality/value: This paper highlights a novel natural resource-based feedstock material for FDM. Its mechanical and physical properties were also discovered

Rheological and Morphological Properties of Oil Palm Fiber-Reinforced Thermoplastic Composites for Fused Deposition Modeling (FDM)

Fused deposition modelling (FDM) is a filament-based rapid prototyping technology that allows new composite materials to be introduced into the FDM process as long as they can be manufactured in feedstock filament form. The purpose of this research was to analyze the rheological behavior of oil palm fiber-reinforced acrylonitrile butadiene styrene (ABS) composites when used as a feedstock material, as well as to determine the best processing conditions for FDM. The composite’s shear thinning behavior was observed, and scanning electron microscopy was used to reveal its composition. The morphological result found that there was a good fiber/matrix adhesion with a 3 wt% fiber loading, as no fiber pullouts or gaps developed between the oil palm fiber and ABS. However, some pores and fiber pullouts were found with a 5 and 7 wt% fiber loading. Next, the rheological results showed that the increment of fiber content (wt%) increased the viscosity. This discovery can definitely be used in the extrusion process for making wire filament for FDM. The shear thinning effect was increased by adding 3, 5, or 7 wt% of oil palm fiber. The non-Newtonian index (n) of the composites increased as the number of shear rates increased, indicating that the fiber loading had a significant impact on the rheological behavior. As the fiber loading increased, the viscosity and shear stress values increased as well. As a result, oil fiber reinforced polymer composites can be used as a feedstock filament for FDM

Mechanical, thermal and physical characteristics of oil palm (Elaeis Guineensis) fiber reinforced thermoplastic composites for FDM – Type 3D printer

Currently, many studies of fused deposition modeling (FDM) focus on the development of new composite materials. For this reason, in order to enhance the quality of the printed parts, it is crucial to study the properties of a newly developed material for FDM. This study aims to investigate the effect of fiber on the mechanical, thermal, and physical characteristics of thermoplastic composites reinforced with oil palm fiber. The samples were characterized using mechanical and physical testing, Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). The results show the 3 wt fiber composite had slightly higher tensile strength and modulus than plain ABS. Unfortunately, as oil palm fiber loading increased from 0 to 7 wt, flexural strength results showed a declining trend, and the opposite happened for modulus values. Additionally, after the fiber was added, the thermal stability improved and intermolecular hydrogen bonding increased. A composite sample became more resistant to moisture when more fibers were added. 7 wt oil palm fiber composite showed better dimension stability than 3 and 5 wt, according to a thickness swelling test. As a result, oil palm fiber reinforced thermoplas

Application of Taguchi Method to Optimize the Parameter of Fused Deposition Modeling (FDM) Using Oil Palm Fiber Reinforced Thermoplastic Composites

Fused Deposition Modeling (FDM) is capable of producing complicated geometries and a variety of thermoplastic or composite products. Thus, it is critical to carry out the relationship between the process parameters, the finished part’s quality, and the part’s mechanical performance. In this study, the optimum printing parameters of FDM using oil palm fiber reinforced thermoplastic composites were investigated. The layer thickness, orientation, infill density, and printing speed were selected as optimization parameters. The mechanical properties of printed specimens were examined using tensile and flexural tests. The experiments were designed using a Taguchi experimental design using a L9 orthogonal array with four factors, and three levels. Analysis of variance (ANOVA) was used to determine the significant parameter or factor that influences the responses, including tensile strength, Young’s modulus, and flexural strength. The fractured surface of printed parts was investigate using scanning electron microscopy (SEM). The results show the tensile strength of the printed specimens ranged from 0.95 to 35.38 MPa, the Young’s modulus from 0.11 to 1.88 GPa, and the flexural strength from 2.50 to 31.98 MPa. In addition, build orientation had the largest influence on tensile strength, Young’s modulus, and flexural strength. The optimum printing parameter for FDM using oil palm fiber composite was 0.4 mm layer thickness, flat (0 degree) of orientation, 50% infill density, and 10 mm/s printing speed. The results of SEM images demonstrate that the number of voids seems to be much bigger when the layer thickness is increased, and the flat orientation has a considerable influence on the bead structure becoming tougher. In a nutshell, these findings will be a valuable 3D printing dataset for other researchers who utilize this material

Thermal and mechanical properties of thermoplastic cassava starch/beeswax reinforced with cogon grass fiber

The aim of this paper is to investigate the effect of cogon grass fiber (CGF) on the thermal and mechanical properties of thermoplastic cassava starch (TPCS)/beeswax matrix. The alteration of TPCS/beeswax reinforced with cogon grass fiber was performed by incorporating various amount of CGF (0,10,20,30,40 wt.%) into the polymer matrix. The samples were then evaluated using thermogravimetric analysis and tensile test. The findings showed that the thermal properties of the composite were slightly improved as the CGF content increase. The mechanical test showed that the tensile strength and tensile modulus increased with the addition of the CGF. However, the elongation at break showed a decreased pattern following the increasing content of CGF compared to the 0% of fiber content. In general, the findings from this study have shown that the TPCS/beeswax reinforced with the CGF composite has improved the functional properties of the composites compared to the TPCS matrix