Health and Structural Integrity of Monitoring Systems: The Case Study of Pressurized Pipelines

In the operation of some structures, particularly in energy or chemical industry where pressurized pipeline systems are employed, certain unexpected critical situations may occur, which must be definitely avoided. Otherwise, such situations would result in undesirable damage to the environment or even the endangerment of human life. For example, the occurrence of such nonstandard states can significantly affect the safety of high-pressure pipeline systems. The following paper discusses basic physical prerequisites for assembling the systems that can sense loading states and monitor the operational safety conditions of pressure piping systems in the long-run. The appropriate monitoring system hardware with cost-effective data management was designed in order to enable the real-time monitoring of operational safety parameters. Furthermore, the paper presents the results obtained from the measurements of existing real-time safety monitoring systems for selected pipeline systems. Document type: Articl

Fatigue strength assessment of bridge dilatation shutter in real operation

In general, the bridge dilatation shutters and their components are dynamically loaded structures and so, the fatigue strength for such bridge joints should be analytically evaluated during design process. Due to difficulties arisen in calculation of acting forces on individual components the bridge shutters were assessed in a real operation. In the article, there will be presented results and diagrams obtained from direct measurements of the time depending strain i.e. stress processes in the critical points for that bridge dilatation joint. In addition, the results obtained from measurements and fatigue strength evaluation will be also confronted with testimonials based on applications of standards

Fatigue Failure of a Pressing Machine

This article presents an analysis of the causes of a fatigue crack in the guide bar of a pressing device. The detailed analysis included the analysis of a material’s microstructure and its cyclic properties. Direct measurements of the strains during operation allowed the nominal loading process in the critical cross-section of the press subassembly to be obtained. The notch effect of the inner thread of the guide bar was analyzed using a precision FEM (finite element method) model and was followed by the transformation of the nominal loading into the notch root. A methodological approach was formulated based on the analyses made, which lay in the statistical interpretation of the factors leading to an identification of the cause of an early fracture

Health and Structural Integrity of Monitoring Systems: The Case Study of Pressurized Pipelines

In the operation of some structures, particularly in energy or chemical industry where pressurized pipeline systems are employed, certain unexpected critical situations may occur, which must be definitely avoided. Otherwise, such situations would result in undesirable damage to the environment or even the endangerment of human life. For example, the occurrence of such nonstandard states can significantly affect the safety of high-pressure pipeline systems. The following paper discusses basic physical prerequisites for assembling the systems that can sense loading states and monitor the operational safety conditions of pressure piping systems in the long-run. The appropriate monitoring system hardware with cost-effective data management was designed in order to enable the real-time monitoring of operational safety parameters. Furthermore, the paper presents the results obtained from the measurements of existing real-time safety monitoring systems for selected pipeline systems

Poisson’s Ratio of Selected Metallic Materials in the Elastic–Plastic Region

Poisson’s ratio is one of the fundamental characteristics in the material models that are used. In engineering practice, its values are assumed to be constant in the elastic and in the plastic region. In this paper, the conventionally used values of this number for steel materials and aluminum alloys are confronted with experimental results. By using non-contact strain measurements with the DIC (digital image correlation) method, the evolution of the Poisson ratio value in the regions of transition from the elastic to the plastic region as well as in the regions of large plastic deformations was documented. The obtained experimental results are graphically compared using the proposed strain scaling. The gradient of the Poisson ratio changes in the vicinity of the yield stress is significant, indicating the need for a refinement of the material models in this region. Deviations from the conventionally used value of this number were found in the large plastic deformation region. In conclusion, a possible approach for improving the accuracy of simulations in FEM softwares was formulated

Strength and Cyclic Properties of Additive vs. Conventionally Produced Material AlSi₁₀Mg

Additive metals are practically identical in strength to the properties of conventionally produced materials. This article experimentally analyses strength properties and fatigue properties in the tensile–pressure mode for two different directions of 3D printing of AlSi10Mg material. The resulting fatigue parameters of the Basquin curve are confronted with a conventionally produced alloy of the same composition. The microstructure analysis explains the different fatigue properties obtained by these two material production technologies. Phenomena such as strength enhancement in additive manufacturing material, anisotropy of cyclic properties, and cyclic hardening are discussed. The limits of current additive manufacturing are clarified, and the future direction of research in this field is outlined