Ultrathin Plasmonic Optical/Thermal Barrier: Flashlight-Sintered Copper Electrodes Compatible with Polyethylene Terephthalate Plastic Substrates

In recent years, highly conductive, printable electrodes have received tremendous attention in various research fields as the most important constituent components for large-area, low-cost electronics. In terms of an indispensable sintering process for generating electrodes from printable metallic nanomaterials, a flashlight-based sintering technique has been regarded as a viable approach for continuous roll-to-roll processes. In this paper, we report cost-effective, printable Cu electrodes that can be applied to vulnerable polyethylene terephthalate (PET) substrates, by incorporating a heretofore-unrecognized ultrathin plasmonic thermal/optical barrier, which is composed of a 30 nm thick Ag nanoparticle (NP) layer. The different plasmonic behaviors during a flashlight-sintering process are investigated for both Ag and Cu NPs, based on a combined interpretation of the experimental results and theoretical calculations. It is demonstrated that by a continuous printing process and a continuous flashlight-sintering process, the Cu electrodes are formed successfully on large PET substrates, with a sheet resistance of 0.24 Ω/sq and a resistivity of 22.6 μΩ·cm

Sloughing a Precursor Layer to Expose Active Stainless Steel Catalyst for Water Oxidation

Hydrogen production by water electrolysis has been regarded as a promising approach to wean away from sourcing energy through fossil fuels, as the produced hydrogen gas can be converted to electrical or thermal energy without any harmful byproducts. However, an efficient hydrogen production is restricted by the sluggish oxygen evolution reaction (OER) at the counter anode. Therefore, the development of new OER catalysts with high catalytic activities is crucial for high performance water splitting. Here, we report a novel sloughing method for the fabrication of an efficient OER catalyst on a stainless steel (SS) surface. A chalcogenide (Fe–S) overlayer generated by sulfurization on the SS surface is found to play a critical role as a precursor layer in the formation of an active surface during water oxidation. Interestingly, a newly exposed catalytic layer after sloughing off the Fe–S overlayer has a nanoporous structure with changed elemental composition, resulting in a significant improvement in OER performance with an overpotential value of 267 mV at a current density of 10 mA cm^–2 (in 1 M KOH). Our novel method for the preparation of OER catalyst provides an important insight into designing an efficient and stable electrocatalyst for the water splitting community