VALORISATION OF HYDROLYSIS LIGNIN REST FROM BIOETHANOL PILOT PLANT: PROCESS DEVELOPMENT AND UPSCALING

The aim of this work has been to find a scalable process to purify lignin and separate the cellulose-rich fraction from a poplar wood hydrolysis rest produced at a bioethanol pilot-plant. At initial laboratory optimization, a mild extraction of lignin was performed with 1 M NaOH at 90 °C to dissolve the lignin, that was further precipitated with sulfuric acid and this formed an easily filtrable powder. The main sub-product was a solid residue enriched in cellulose, which was successfully saccharified and tested for its fermentability. Further upscaling of the method was done at Bio Based Europe Pilot Plant (BBEPP) in Belgium. In a first run 14.2 kg of purified poplar lignin was obtained and in a second run 128.6 kg was obtained. The wet fiber residue was processed by washing and enzymatic hydrolysis to obtain, 26.7 kg of concentrated sugar solution with 509.4 g/L of glucose.European Union´s H2020, GA no. 723670, REHA

Recycling of 3D Printable Thermoplastic Cellulose-Composite

3D printing enables sustainable product innovations through novel design, reduced use of materials, and local manufacturing. Sustainable 3D printing can further be realized using recyclable materials. Cellulose is an abundantly available renewable material. Modified celluloses, such as thermoplastic cellulose esters, are widely used in injection molding applications. The aim of this research was to study the properties of a cellulose-based composite (cellulose acetate propionate (CAP) polymer matrix with 20 wt. % microcellulose) in injection molding and granular extrusion-based 3D printing processes over multiple recycles. The impact of the processing methods on the composite’s properties were investigated. Both injection molded and 3D printed samples were ground with plastic grinding mill to particle sizes below 3 mm after each preparation stage and reused as such in the next process cycle. Morphology, mechanical and thermal properties, and material degradation were analyzed. The thermoplastic cellulose-based compound was found to be directly recyclable for both processes without the need for any additional compounding steps. The polymer matrix was able to withstand at least seven processing cycles without degradation. However, microcellulose was found to be more sensitive to thermal stress. The mechanical and thermal properties of the cellulose-based composites remained close to initial levels throughout

Evaluation of Analysis Methods for Formaldehyde, Acetaldehyde, and Furfural from Fast Pyrolysis Bio-oil

Fast pyrolysis bio-oil (FPBO), a second-generation liquid bioenergy carrier, is currently entering the market. FPBO is produced from biomass through the fast pyrolysis process and contains a large number of constituents, of which a significant part is still unknown. Various analytical methods have been systematically developed and validated for FPBO in the past; however, reliable methods for characterization of acetaldehyde, formaldehyde, and furfural are still lacking. In this work, different analysis methods with (HS-GC/ECD, HPLC, UV/Vis) and without derivatization (GC/MSD, HPLC) for the characterization of these components were evaluated. Five FPBO samples were used, covering a range of biomass materials (pine wood, miscanthus, and bark), storage conditions (freezer and room temperature), and after treatments (none, filtration, and vacuum evaporation). There was no difference among the methods for the acetaldehyde analysis. A significant difference among the methods for the determination of formaldehyde and furfural was observed. Thus, more data on the accuracy of the methods are required. The precision of all methods was below 10% with the exception of the HPLC analysis of acetaldehyde with an RSD of 14%. The concentration of acetaldehyde in the FPBO produced from the three different biomasses and stored in a freezer after production ranged from 0.24 to 0.60 wt %. Storage at room temperature and vacuum evaporation both decreased significantly the acetaldehyde concentration. Furfural concentrations ranged from 0.11 to 0.36 wt % for the five samples. Storage and after treatment affected the furfural concentration but to a lesser extent than for acetaldehyde. Storage at room temperature decreased formaldehyde similarly to acetaldehyde; however, after vacuum-evaporation the concentration of formaldehyde did not change. Thus, the analysis results indicated that in FPBO the equilibrium of formaldehyde and methylene glycol is almost completely on the methylene glycol side, as in aqueous solutions. All three methods employed here actually measure the sum of free formaldehyde and methylene glycol (FAMG)

The impact of lignin content on the biodegradation of virgin paper pulps in soil and marine environment

Paper pulp is a lignocellulosic fibrous material used in the industrial production of paper and board products. In addition to cellulose and hemicellulose, paper pulp contains 1 to 20% lignin, depending on the raw materials and pulping process used. Lignin is a heterogenous aromatic polymer that is hydrophobic and more resistant to microbial degradation compared to the easily biodegradable cellulose and hemicellulose. In this study, the biodegradation of paper pulps containing varying amounts of lignin was examined in soil and marine environments using ISO testing methods. Lignin significantly reduced the mineralization of paper pulps to CO2 in both environmental conditions, and a strong inverse correlation between lignin content and the mineralization to CO2 was observed. A similar impact was observed with natural materials containing lignin, such as birch sawdust. Since the calculation of biodegradability in most ISO and EN standards is based solely on the concept of mineralization to CO2, materials containing lignin can receive poor values in these tests. The implications of this for standardized requirements of biodegradability and possible options to overcome testing deficiencies are discusse