Experimental Study Regarding PA and PE Sheets on Single Point Incremental Forming Process

The present paper aims to present an experimental study on the behaviour of PA and PE sheets during the single point incremental forming. Due to the fact that the purpose of this research is to study the behaviour of PA and PE sheets during the single point incremental process both in terms of process forces and in terms of major and minor strain and thickness reduction, a Kuka Kr210 robot was chosen as an alternative to using a universal milling machine. The specimens were made of 3 mm PA and PE sheets. The size of the sheets was 250 mm x 250 mm. The forces measured on the three directions of the coordinate axes were compared. To measure the major strain, minor strain and thickness reduction, the digital image correlation method was applied

Experimental Studies Regarding the Single Point Incremental Forming Process

International audienceThis paper presents a study regarding the influence of the geometrical parameters of the incremental forming process on the forces developed in the process, on the precision and the surface quality of the parts obtained through it. A study based on the experimental research referred to in the single point incremental forming (SPIF) process was used to establish the influence of geometrical parameters on the forces developed in the process. With regard to precision, errors appearing in the case of parts realised through incremental forming were measured and recorded by means of a coordinates measuring machine. With regard to the surface quality, the roughness of the surfaces that come into direct contact with the punch was determined

Research Regarding Uniaxial Tensile Strength of Nylon Woven Fabrics, Coated and Uncoated with Silicone

Properties of woven fabrics used to make airbag cushions are influenced by a lot of factors: the nature of raw materials, woven fabric geometry and density, technological parameters of the weaving operation and finishing. The main purpose of this research paper is to find the values of three mechanical parameters – tensile strain, tensile stress and specific modulus – according to the type of samples and test direction on the testing stand. To obtain woven fabric samples were used polyamide 6-6 polyfilament yarns (nylon), silicone coated and uncoated fabric. Testing procedure and samples preparation were done following the standard EN ISO 13934-1:1999. Test results and graphs show that, we have a good uniformity of the geometry for the analyzed fabrics

Simulation of the Single Point Incremental Forming of Polyamide and Polyethylene Sheets

The present paper aims the theoretical study, using the finite element method, on the single point incremental forming process of two polymeric materials: polyamide 6.6 and high-density polyethylene. The experimental researches used for the determination of the true stress - true strain curves for two materials are presented, which are necessary for their introduction into the simulation. The explicit analysis is carried out with the Ls-Dyna program and the results of the analysis were focused on the major strain, minor strain, thickness reduction, forces on the process and total energy consumed in the process

Numerical-Experimental Study Regarding the Single Point Incremental Forming Process

The present paper proposes a numerical-experimental comparative study on the single point incremental forming process. A DC04 steel sheet with a thickness of 0.6 mm was used for both the numerical simulation using the finite element method and the experimental research. The type of trajectory used was a spiral trajectory and the finished part obtained was a truncated cone-shaped part. The analysis program used for simulation was Ls-Dyna. The simulations were performed in several variants: with a fixed mesh and with an adaptive mesh, using two different element formulations: 25 (Belytschko-Tsay formulation with thickness stretch) and -16 (fully integrated shell element modified for higher accuracy) and two contact types: automatic surface to surface (ASTS) and forming one way surface to surface (FOSS). The results of the numerical analysis and of the experimental research were focused on determining the major strain, minor strain, thickness reduction and forces at the end of the single point incremental forming process, as well as determining the processing time

Ecodesign of the Aluminum Bronze Cutting Process

The realization of products from materials with high properties generally involves very high energy consumption. Thus, in the research, it was considered to optimize the machining process by cutting of an aluminum bronze alloy, so as to obtain a reduction in energy consumption in correlation with the roughness of the machined surfaces. The research focused on the processing of a semi-finished product with a diameter of Ø = 20 mm made of aluminum bronze (C62300). In addition, in the research, the aim was to establish some correlations between the amount of power consumed and the quality of the surfaces processed by cutting. In this sense, the forces were measured in the 3 directions specific to the cutting process (Fc; Ff; Fp) for 3 tools construction variants and power consumed. The results showed that, if a certain constructive variant of the cutting tool is used in the processing, a reduction of the power consumed to cutting can be obtained by approximately 30% and a reduction of the roughness of the processed surface by approximately 90–100%. Furthermore, following the statistical processing of the results, it was shown that it would be advisable to use, especially in roughing processes, the cutting tool variant that offers the greatest reduction in roughness and cutting power

Minimizing the Main Strains and Thickness Reduction in the Single Point Incremental Forming Process of Polyamide and High-Density Polyethylene Sheets

Polymeric materials are increasingly used in the automotive industry, aeronautics, medical device industry, etc. due to their advantage of providing good mechanical strength at low weight. The incremental forming process for polymeric materials is gaining increasing importance because of the advantages it offers: relatively complex parts can be produced at minimum cost without the need for complex and expensive dies. Knowing the main strains and especially the thickness reduction is particularly important as it directly contributes to the mechanical strength of the processed parts, including in operation. For the design of experiments, the Taguchi method was chosen, with an L18 orthogonal array obtained by varying the material on two levels (polyamide and polyethylene) and the other three parameters on three levels: punch diameter (6 mm, 8 mm and 10 mm), wall angle (50°, 55° and 60°) and step down (0.5 mm, 0.75 mm and 1 mm). The output parameters were strain in the x direction, strain in the y direction, major strain, minor strain, shear angle and thickness reduction. Two analyses were conducted: signal-to-noise ratio analysis with the smaller-is-better condition and analysis of variance. The optimum values for which the thickness was reduced were the following: wall angle of 50°, punch diameter of 10 mm and step down of 0.75 mm