Electrorheology of fullerene suspensions

Electrorheological fluids are suspension materials whose rheological behavior changes with an applied voltage. In particular, the material changes from a fluid to a solid behavior with an applied voltage and reverses to its original state when the voltage is removed. This function classifies ER fluids as smart materials. ER fluids may be developed and used as mechanical devices with no mechanical parts such as pumps, actuators, and dampers. Until recently, research was concentrated with micro-particle suspension fluids. This research project investigates the electrorheology of carbon nano-particle suspension

Status and Evaluation of Microwave Furnace Capabilities at NASA Glenn Research Center

The microwave (MW) furnace is a HY-Tech Microwave Systems, 2 kW 2.45 GHz Single Mode Microwave Applicator operating in continuous wave (CW) with variable power. It is located in Cleveland, Ohio at NASA Glenn Research Center. Until recently, the furnace capabilities had not been fully realized due to unknown failure that subsequently damaged critical furnace components. Although the causes of the problems were unknown, an assessment of the furnace itself indicated operational failure may have been partially caused by power quality. This report summarizes the status of the MW furnace and evaluates its capabilities in materials processing

NASA Mission: Encouraging the Pursuit of STEM Excellence

In this presentation, Dr. Maricela Lizcano will discuss her academic career path at UTPA that directed her to earn a PhD in Mechanical Engineering. Dr. Lizcano will also discuss her research area at NASA Glenn Research Center (NASA-GRC) and the various educational and career opportunities available at NASA. Her experiences, challenges, and goals will serve to both advise and encourage UTRGV students to pursue a STEM career

High Voltage Materials Research Overview and Current High Voltage Test Capabilities and Build-Up

This presentation describes recent activities in materials research for high voltage power transmission cables/busbar for future electric aircraft. It also describes current high voltage (>1 KV) materials test capabilities at NASA-GRC and high voltage, multi-stress test chamber build-up concepts for cable/coupon testing

Effects of Water Content and Alumino-Silicate Sources on the Structure and Properties of Geopolymers

Geopolymers (GPs) are a special class of inorganic polymers with unique properties. Their 3-D amorphous structure and properties are often attributed to SiO2/Al2O3 molar ratios. However; contradictory results reported in literature on the structure and properties, do not conclusively support these reported findings. Furthermore, alternative processing methods are necessary for synthesizing pure geopolymers without impurities often found in precursor material. A rigorous study on chemical composition and processing parameters as well as alternative processing methods are necessary for advancing GPS in various engineering applications. The effects of H2O/(SiO2 + Al2O3) and SiO2/Al2O3 molar ratios , as well as precursor material on the density, open porosity, microstructure and the thermal and mechanical properties in K and Na activated geopolymers is investigated. X-ray diffraction, Nuclear Magnetic Resonance as well as alcohol immersion to determine density and open porosity is utilized for structural characterization. Thermogravimetric analysis and Thermomechanical analysis are used to investigate thermal behavior. Thermal conductivities and mechanical properties were measured using Thermal Constant analysis and compression testing respectively. Conclusive results demonstrate that the amount of water used to process GPs is the governing factor affecting their structure while SiO2/Al2O3 molar ratio plays no significant role. The K- and Na-activated samples have similar amounts of residual water after aging for 21 days at ambient conditions. In addition, the effects of the initial water content, SiO2/Al2O3 ratio, and alkaline activator (Na or K) on the thermal and mechanical properties of GPs, indicate that the dominant factor controlling thermal conductivity is H2O/(SiO2 + Al2O3) ratio used in processing, and to a lesser degree, the type of activation ion (Na or K). The SiO2/Al2O3 ratio did not have an effect on thermal conductivity. However, GPs compressive strengths are strongly affected by H2O/(SiO2 + Al2O3) ratio, especially at higher water ratio. At high and intermediate H2O/(SiO2 + Al2O3) ratios, liquid/solid ratio is the most important factor controlling the strength of GPs. At low H2O/(SiO2 + Al2O3) ratios, SiO2/Al2O3 ratio also plays an important role. Finally, partial geopolymer synthesis was possible using pure SiO2 and Al(OH)3 precursors, providing a possible low temperature alternative to other aluminosilicate precursors

From UTPA to NASA Glenn Research Center, A Journey To The Coolest Job On The Planet!

No abstract availabl

Multilayered Functional Insulation System (MFIS) for AC Power Transmission in High Voltage Hybrid Electrical Propulsion

High voltage hybrid electric propulsion systems are now pushing new technology development efforts for air transportation. A key challenge in hybrid electric aircraft is safe high voltage distribution and transmission of megawatts of power (>20 MW). For the past two years, a multidisciplinary materials research team at NASA Glenn Research Center has investigated the feasibility of distributing high voltage power on future hybrid electric aircraft. This presentation describes the team's approach to addressing this challenge, significant technical findings, and next steps in GRC's materials research effort for MW power distribution on aircraft

Production of β-Silicon Carbide Nanofibers using the Forcespinning® Method

Silicon carbide (SiC) nanofibers were produced on a large scale using the Forcespinning® method. Non-oxide ceramics such as SiC are known for their low density, oxidation resistance, thermal stability, and wear resistance. The nanofibers were prepared using a solution-based method with polystyrene and polycarbomethylsilane as the precursor materials. Fiber spinning was performed under different parameters to obtain high yield, fiber homogeneity, and small diameters. The fibers were spun under a controlled nitrogen environment to prevent fiber oxidation. The resultant nonwoven nanofiber mats were then subjected to different heat treatments to evaluate the effect of these on the crystalline structure. Characterization was conducted using scanning electron microscopy, x-ray diffraction, and thermogravimetric analysis. The results show high yield, semi-continuous bead-free nanofibers with diameters ranging from 280 nm to 2 micron depending on the selected processing parameters. The sintered precursors show formation of SiC nanofibers with a beta phase crystalline structure and oxygen content below 15 %

Fabrication of Boron Nitride Fibers by Force Spinning Method

The unique multifunctional properties of boron nitride (BN) nanomaterials are identified as a parameter that would revolutionize electric propulsion in Aeronautics due to the lightweight ceramic with chemical inertness, high strength, high electrical resistivity and high thermal conductivity. Hexagonal BN (h-BN) nanofibers will enable new high-performance fibers that can be used in ceramic or polymer matrix composites, or thin films to provide revolutionary multifunctional ceramics for extreme environments and structures. Polymer derived h-BN materials have been previously demonstrated, providing an avenue to tailor properties of the ceramic end product. This effort also uses forcespinning (FS) technology that produces continuous non-woven nanofibers in a range of diameters depending on the processing parameters with a large production rate of 1 g/min allowing for manufacturing scale production. FTIR, SEM, TGA and XRD were used to characterize the materials in each processing steps

Lightweight, Durable, and Multifunctional Electrical Insulation Material Systems for High Voltage Applications

Newly developed multilayer structures of well-known polymer insulation materials significantly improved dielectric breakdown voltage, VB, or dielectric strength, K, if well-bonded, when compared to those of single material insulations or the commercial SOA systems, such as Teflon-Kapton-Teflon (TKT), at the same overall thickness. To date, the greatest improvement of the new structures from a few candidate materials, including various types of Kapton PIs and PFA or PET as bond layer (BL), was about 61% higher than that of the Kapton PI alone films, 40.1 vs. 24.9 kV, which was translated to 86.3% decrease in insulation thickness, thus significant volume and weight reduction of the final system. However, it was of interest to note that most improvements of the multilayer structures occurred at thicker overall thicknesses, above ~ 0.15 mm. Extensive analyses also showed that K of the multilayer structures increased with (i) decreasing individual layer thickness regardless of material type, (ii) increasing total accumulated thickness of PI or overall PI/BL ratio, and (iii) increasing number of interface or total number of layers, but only above the aforementioned overall thickness limit. Increases in VB of the multilayer structures were directly correlated with damage evolution and failure mode. With further material-design-process optimizations of the multilayer structures, it was expected to achieve other multifunctionalities, such as high partial discharge (PD) resistance, improved durability, EMI shielding, and high thermal dissipation in addition to high dielectric strength. These new structures can be used in various high voltage and high temperature applications, such as future hybrid or all electric aircraft wiring and power transmission as well as many other non-aerospace high power cables, electronic parts and components, printed circuit board, and so forth. The multilayer insulation system can be easily processed and manufactured with various conductor types via calendaring, compression-molding, stamping, laminating, vacuum-bagging and autoclaving, or 3D printing, even for complex 3-D components. Based on their unique structural configurations and potential capabilities, the new insulation system was identified as micro-multilayer multifunctional electrical insulation (MMEI). Patent application of the MMEI concept and current design configurations was filed for a 1-year provisional application (OAI-58834, Serial No.: 62/659,234), pending conversion to a U.S. utility application. This paper presents details of the MMEI structures, their dielectric performance analyses, potential mechanisms, and commercial scaleup feasibility assessment