Features of single tracks in coaxial laser cladding of a NIbased self-fluxing alloy

In the present paper, the influence of coaxial laser cladding conditions on the dimensions, microstructure, phases and microhardness of Ni-based self-fluxing alloy single tracks is studied. The height and width of single tracks depend on the speed and distance of the laser cladding: increasing the nozzle distance from the deposited surface 1.4 times reduces the width of the track 1.2 - 1.3 times and increases its height 1.2 times. The increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height in 1.5 - 1.6 times. At the same time, the increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height 1.5 - 1.6 times. Regularities in the formation of single tracks microstructure with different cladding conditions are defined, as well as regularity of distribution of elements over the track depth and in the transient zone. The patterns of microhardness distribution over the track depth for different cladding conditions are found

Features of single tracks in coaxial laser cladding of a NIbased self-fluxing alloy

In the present paper, the influence of coaxial laser cladding conditions on the dimensions, microstructure, phases and microhardness of Ni-based self-fluxing alloy single tracks is studied. The height and width of single tracks depend on the speed and distance of the laser cladding: increasing the nozzle distance from the deposited surface 1.4 times reduces the width of the track 1.2 - 1.3 times and increases its height 1.2 times. The increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height in 1.5 - 1.6 times. At the same time, the increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height 1.5 - 1.6 times. Regularities in the formation of single tracks microstructure with different cladding conditions are defined, as well as regularity of distribution of elements over the track depth and in the transient zone. The patterns of microhardness distribution over the track depth for different cladding conditions are found

Features of single tracks in coaxial laser cladding of a NIbased self-fluxing alloy

In the present paper, the influence of coaxial laser cladding conditions on the dimensions, microstructure, phases and microhardness of Ni-based self-fluxing alloy single tracks is studied. The height and width of single tracks depend on the speed and distance of the laser cladding: increasing the nozzle distance from the deposited surface 1.4 times reduces the width of the track 1.2 - 1.3 times and increases its height 1.2 times. The increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height in 1.5 - 1.6 times. At the same time, the increase of the laser spot speed 3 times reduces the track width 1.2 - 1.4 times and the height 1.5 - 1.6 times. Regularities in the formation of single tracks microstructure with different cladding conditions are defined, as well as regularity of distribution of elements over the track depth and in the transient zone. The patterns of microhardness distribution over the track depth for different cladding conditions are found

On the Microstructure, Microhardnessand Wear Behavior of Gray Cast Iron Surface Layer after Laser Strengthening

Cast iron is one of the most common structural materials and is widely used in mechanical engineering production. Taking into account its rather low mechanical properties, different technologies are currently used in industry, among other areas, for the mechanical and thermal strengtheningof the surface layer, as well as surface alloying of workpieces. The aim of this study was a comprehensive analysis of changes in the microstructure, microhardness of the surface layer and its wear resistance under lubrication friction conditions and changed surface energy density in order to ensure the effectiveness of laser strengthening of gray cast iron. In this research, the efficiency of gray cast iron GJL200 laser strengthening was described. The basic properties of the surface layer of gray cast iron under laser strengthening, including the microstructure, microhardness, tribological and wear behavior, were compared with the properties of cast iron in the initial state. It was found that laser strengthening under the right choice of the surface energy density ensured a five-to-tenfold increase in the wear resistance of gray cast iron in comparison with the initial state. This was due to forming unconventional pseudo-vermicular graphite shapes at the friction zone, as well as a spongy-capillary effect appearance. The appropriate selection of surface energy density values provided stable and low coefficients of friction and a very significant increase in the wear resistance compared with the values reached for a cast iron in the initial state. This fact is new and very important for the engineering practice. The values of the surface energy density can be easily controlled, which means that different parts can be operated efficiently after laser strengthening

On the Features of Composite Coating, Based on Nickel Alloy and Aluminum–Iron Bronze, Processed by Direct Metal Deposition

In recent years, additive manufacturing technologies have become increasingly widespread with the most intensive development being direct metal deposition (DMD), alloys, and ceramic materials on a metal substrate. This study shows the possibilities of the effective formation of coatings, based on heterogeneous metal alloys (Ni-based alloy and Fe-Al bronze) deposited onto 1045 structural steel. Changes in the microhardness, the microstructure, and the tribological properties of the composite coating, depending on the laser spot speed and pitch during DMD processing, have been considered. It was revealed that if the components of the composite coating are chosen correctly, there are possible DMD conditions ensuring reliable and durable connection between them and with the substrate

Single Tracks as a Key Factor in Additive Manufacturing Technology—Analysis of Research Trends and Metal Deposition Behavior

In recent years, general studies on Selective Laser Melting (SLM)/Selective Laser Sintering (SLS)/direct metal deposition (DMD) technologies, as well as studies on detailed issues in this area, have been carried out. However, a research gap is observed in investigations into the features of single tracks in the above-mentioned technologies. On the basis of data published in 2016–2019, an approach was adopted for a preliminary quantitative analysis of the knowledge base and also trends observed in the development of new technologies. This study demonstrates the effectiveness of the data mining technique based on the Bayes algorithm for analyzing trends in processes of additive manufacturing and the practical application of the knowledge received using the Bayes algorithm. After the analyses referred to above were completed, single and double layers of a composite material based on the Ni-based alloy and Fe–Al bronze were analyzed under different processing conditions. The effects of laser spot speeds and pitches on microhardness, microstructure, and interlayers’ features were described. So, the innovative approach, namely, the combination of the analysis of the scientific database of the phenomenon under study and the subsequent experimental investigation of its features, is the scientific novelty of the present study

Single Tracks as a Key Factor in Additive Manufacturing Technology-Analysis of Research Trends and Metal Deposition Behavior.

In recent years, general studies on Selective Laser Melting (SLM)/Selective Laser Sintering (SLS)/direct metal deposition (DMD) technologies, as well as studies on detailed issues in this area, have been carried out. However, a research gap is observed in investigations into the features of single tracks in the above-mentioned technologies. On the basis of data published in 2016-2019, an approach was adopted for a preliminary quantitative analysis of the knowledge base and also trends observed in the development of new technologies. This study demonstrates the effectiveness of the data mining technique based on the Bayes algorithm for analyzing trends in processes of additive manufacturing and the practical application of the knowledge received using the Bayes algorithm. After the analyses referred to above were completed, single and double layers of a composite material based on the Ni-based alloy and Fe-Al bronze were analyzed under different processing conditions. The effects of laser spot speeds and pitches on microhardness, microstructure, and interlayers' features were described. So, the innovative approach, namely, the combination of the analysis of the scientific database of the phenomenon under study and the subsequent experimental investigation of its features, is the scientific novelty of the present study

Single Tracks as a Key Factor in Additive Manufacturing Technology-Analysis of Research Trends and Metal Deposition Behavior.

In recent years, general studies on Selective Laser Melting (SLM)/Selective Laser Sintering (SLS)/direct metal deposition (DMD) technologies, as well as studies on detailed issues in this area, have been carried out. However, a research gap is observed in investigations into the features of single tracks in the above-mentioned technologies. On the basis of data published in 2016-2019, an approach was adopted for a preliminary quantitative analysis of the knowledge base and also trends observed in the development of new technologies. This study demonstrates the effectiveness of the data mining technique based on the Bayes algorithm for analyzing trends in processes of additive manufacturing and the practical application of the knowledge received using the Bayes algorithm. After the analyses referred to above were completed, single and double layers of a composite material based on the Ni-based alloy and Fe-Al bronze were analyzed under different processing conditions. The effects of laser spot speeds and pitches on microhardness, microstructure, and interlayers' features were described. So, the innovative approach, namely, the combination of the analysis of the scientific database of the phenomenon under study and the subsequent experimental investigation of its features, is the scientific novelty of the present study