Thermodynamic modeling of phase composition for Fe-Ca-Si-Al system

In this paper, theoretical studies on the construction of phase structure diagrams of the Fe-Ca-Si-Al system as modeling composition of alloy by Thermodynamic-diagram analysis (TDA) were carried out. TDA analysis allows predicting the optimal composition of alloys using phase structure diagrams of the multicomponent systems. TDA excludes complex mathematical apparatus. Also, TDA allows to obtaine data for the Fe-Ca-Si-Al system, a diagram of phase relationships, each elementary subsystem of which is independent. By analyzing the binary systems, the state diagram of Fe-Ca-Si-Al metal system was constructed, which simulates the final phase composition of the ferroalloy. The reliability of the effectiveness of these methods is confirmed by large-scale laboratory melting tests

Thermodynamic modeling of phase composition for Fe-Ca-Si-Al system

In this paper, theoretical studies on the construction of phase structure diagrams of the Fe-Ca-Si-Al system as modeling composition of alloy by Thermodynamic-diagram analysis (TDA) were carried out. TDA analysis allows predicting the optimal composition of alloys using phase structure diagrams of the multicomponent systems. TDA excludes complex mathematical apparatus. Also, TDA allows to obtaine data for the Fe-Ca-Si-Al system, a diagram of phase relationships, each elementary subsystem of which is independent. By analyzing the binary systems, the state diagram of Fe-Ca-Si-Al metal system was constructed, which simulates the final phase composition of the ferroalloy. The reliability of the effectiveness of these methods is confirmed by large-scale laboratory melting tests

Large-scale laboratory tests for smelting medium-carbon ferromanganese using JEZDA manganese ore and SiMn17 silicomanganese fines

At present, Kazakhstan has established production of ferrosilicomanganese, while refined ferromanganese is not produced. This is primarily due to a lack of high quality feedstock, as well as a lack of theoretical and applied research into new production conditions. To address these issues we conducted large-scale laboratory tests on smelting medium-carbon ferromanganese by one-stage silicothermic method. As a result of these tests, medium-carbon ferromanganese meeting the standard grade with more than 80 % manganese content was produced

Large-scale laboratory tests for smelting medium-carbon ferromanganese using JEZDA manganese ore and SiMn17 silicomanganese fines

At present, Kazakhstan has established production of ferrosilicomanganese, while refined ferromanganese is not produced. This is primarily due to a lack of high quality feedstock, as well as a lack of theoretical and applied research into new production conditions. To address these issues we conducted large-scale laboratory tests on smelting medium-carbon ferromanganese by one-stage silicothermic method. As a result of these tests, medium-carbon ferromanganese meeting the standard grade with more than 80 % manganese content was produced

Processing and Use of Solid Technogenic Waste - Damping Metallurgical Slags for Producing Calcium-Containing Ferro-Alloys

In the given article there are presented the results of complex calcium-containing ferroalloy from high-ash coals of the Saryadyr deposit, dump blast-furnace slag and slag of refined ferromanganese, which related to technogenic waste. There is established the possibility of smelting calcium-containing ferroalloy, the recovery of basic elements reached 91.56% manganese, 87.75% silicon, 76% aluminum and calcium up to 40%

Studying possibility of smelting refined ferromanganese grades using silicon aluminum reducer

In the given article there are presented the results of smelting refined grades of ferromanganese using silicon aluminum reducer. There is established the possibility of smelting medium-carbon ferromanganese of the FeMn-80C20LP grade (ISO 5446-80). The extent of extraction and effective use of basic elements reaches 51,1 – 51,2 % of manganese, 54,5 - 59,8 % of silicon and 82,5 – 89,5 % of aluminum