Bioinspired electrohydrodynamic ceramic patterning of curved metallic substrates

Template-assisted electrohydrodynamic atomisation (TAEA) has been used for the first time to pattern curved metallic surfaces. Parallel lines of ceramic titania (TiO2) were produced on titanium substrates, convex and concave with diameters of ~25 mm, at the ambient temperature. Optimal results were obtained with 4 wt% TiO2 in ethanol suspension deposited over 300 s during stable cone-jetting at 20 µl/min, 10kV and collection distance 80 mm. A high degree of control over pattern line width, interline spacing and thickness were achieved. Nanoindentation load-displacement curves were continuous for the full loading and unloading cycle, indicating good adhesion between pattern and substrate. At a loading rate of 1 μN/s and a hold time of 1 s, pattern hardness decreased as load increased up to 7 μN and remained at 0·1 GPa up to higher loads. Elastic modulus behaved similarly, and both were not sensitive to loading rate. The effect of heat treatment to further consolidate the patterned deposits was also investigated. Hardness of the patterns was not markedly affected by heating. This work shows that TAEA is highly controllable and compatible on a range of substrate geometries. Extending TAEA capabilities from flat to curved surfaces, enabling the bioactive patterning of different surface geometries, takes this technology closer to orthopaedic engineering applications

Physio-chemical and antibacterial characteristics of pressure spun nylon nanofibres embedded with functional silver nanoparticles

© 2015 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/). Date of Acceptance: 05/06/2015A novel and facile approach to prepare hybrid nanoparticle embedded polymer nanofibers using pressurised gyration is presented. Silver nanoparticles and nylon polymer were used in this work. The polymer solution's physical properties, rotating speed and the working pressure had a significant influence on the fibre diameter and the morphology. Fibres in the range of 60–500 nm were spun using 10 wt.%, 15 wt.% and 20 wt.% nylon solutions and these bead-free fibres were processed under 0.2 MPa and 0.3 MPa working pressure and a rotational speed of 36,000 rpm. 1–4 wt.% of Ag was added to these nylon solutions and in the case of wt.% fibres in the range 50–150 nm were prepared using the same conditions of pressurised gyration. Successful incorporation of the Ag nanoparticles in nylon nanofibres was confirmed by using a combination of advanced microscopical techniques and Raman spectrometry was used to study the bonding characteristics of nylon and the Ag nanoparticles. Inductively coupled plasma mass spectroscopy showed a substantial concentration of Ag ions in the nylon fibre matrix which is essential for producing effective antibacterial properties. Antibacterial activity of the Ag-loaded nanofibres shows higher efficacy than nylon nanofibres for Gram-negative Escherichia coli and Pseudomonas aeruginosa microorganisms, and both Ag nanoparticles and the Ag ions were found to be the reason for enhanced cell death in the bacterial solutionPeer reviewe

Evolution of self-generating porous microstructures in polyacrylonitrile-cellulose acetate blend fibres

Polyacrylonitrile (PAN), cellulose acetate (CA) and polyacrylonitrile - cellulose acetate (PAN-CA) fibres were formed in single and binary solvents which were subjected to gyration under pressure. Fibres in the diameter range 200–2000 nm were generated using a rotating speed of 36,000 rpm and a working pressure of 3 × 105 Pa. Long fibre morphologies with isotropic distribution of fibre orientation were obtained from PAN polymer solutions with a concentration of 5–15 wt%. Short fibre morphologies with anisotropic distribution of fibre orientation were produced for CA polymer solutions with a concentration of 25 wt% and below this concentration polygonal beads were generated. PAN-CA fibre bundles were generated and these showed remarkable self-generating porous characteristics when the working pressure was changed from 1 to 3 × 105 Pa. For comparison, porous PAN-CA fibres were also generated by solvent etching and porogen leaching techniques and in these the etching time and porogen concentration influenced the pore size of the generated fibres. Fourier transform infrared and Raman spectroscopies were performed to elucidate the bonding characteristics in the fibres. Release characteristics of the porous fibrous structures were studied using vanillin as the active ingredient. A mathematical model which allows the evaluation of the fibre diameter as a function of rotating speed and working pressure is presented and this helps to understand the solvent mass transfer taking place during fibre forming

Beads, beaded-fibres and fibres: Tailoring the morphology of poly(caprolactone) using pressurised gyration

This work focuses on forming bead on string poly(caprolactone) (PCL) by using gyration under pressure. The fibre morphology of bead on string is an interesting feature that falls between bead-free fibres and droplets, and it could be effectively controlled by the rheological properties of spinning dopes and the major processing parameters of the pressurised gyration system which are working pressure and rotating speed. Bead products were not always spherical in shape and tended to be more elliptical, therefore both their width and length were measured. The average bead width and length produced spanned a range 145-660μm and 140-1060μm, respectively. The average distance between two adjacent beads (i.e. inter-bead distance) and the bead size (width and length) are shown to be a function of processing parameters and polymer concentration. An interesting morphology i.e. beads with short fibre was observed when using a high polymer concentration. Bead on string structure agglomeration was promoted by a low polymer concentration. Formation of droplets or agglomerated bead on string is promoted below 5wt% polymer concentration, and beads with short fibre were present in the microstructure beyond a polymer concentration of 20wt%

Simultaneous Application of Pressure-Infusion-Gyration to Generate Polymeric Nanofibers

Polymeric nanofibers are a fascinating class of material that has been widely used in a myriad of applications, including fiber reinforced composites, protective clothing, and chemical sensors. Here, the science of the combined application of external pressure, controlled infusion of polymer solution and gyration, which allows mass production of uniform polymeric nanofibers in a single step, is uncovered. Using poly(ethylene oxide) as an example this study shows the use of this novel method to fabricate polymeric nanofibers and nanofibrous mats under different combinations of processing parameters such as working pressure (1 × 105 to 3 × 105 Pa), rotational speed (10 000–36 000 rpm), infusion rate (500–5000 µL min−1), and fiber collection distance (4–15 cm). The morphologies of the nanofibers are characterized using scanning electron microscopy and anisotropy of alignment of fiber is studied using 2D fast Fourier transform analysis. A correlation between the product morphology and the processing parameters is established. The produced fibers are in a range of 50–850 nm at an orifice-to-collector distance of 10 cm. The results indicate that the pressure coupled infusion gyration (PCIG) offers a facile way for forming nanofibers and nanofiber assemblies

Latest developments in innovative manufacturing to combine nanotechnology with healthcare

Nanotechnology has become increasingly important in advancing the frontiers of many key areas of healthcare, for example, drug delivery and tissue engineering. To fully harness the many benefits of nanotechnology in healthcare, innovative manufacturing is necessary to mass produce nanoparticles and nanofibers, the two major types of nanofeatures currently sought after and of immense utilitarian value in healthcare. For example, nanoparticles are a key drug delivery enabler, the structural and mechanical mimicry are important attributes of nanofiber which are increasingly used as biomimetic agents

Current methodologies and approaches for the formation of core–sheath polymer fibers for biomedical applications

The application of polymer fibers has rocketed to unimaginable heights in recent years and occupies every corner of our day-to-day life, from knitted protective textile clothes to buzzing smartphone electronics. Polymer fibers could be obtained from natural and synthetic polymers at a length scale from the nanometer to micrometer range. These fibers could be formed into different configurations such as single, core–sheath, hollow, blended, or composite according to human needs. Of these several conformations of fibers, core–sheath polymer fibers are an interesting class of materials, which shows superior physical, chemical, and biological properties. In core–sheath fiber structures, one of the components called a core is fully surrounded by the second component known as a sheath. In this format, different polymers can be applied as a sheath over a solid core of another polymer, thus resulting in a variety of modified properties while maintaining the major fiber property. After a brief introduction to core–sheath fibers, this review paper focuses on the development of the electrospinning process to manufacture core–sheath fibers followed by illustrating the current methodology and approaches to form them on a larger scale, suitable for industrial manufacturing and exploitation. Finally, the paper reviews the applications of the core–sheath fibers, in particular, recent studies of core–sheath polymer fibers in tissue engineering (nerve, vascular grafts, cardiomyocytes, bone, tendons, sutures, and wound healing), growth factors and other bioactive component release, and drug delivery. Therefore, core–sheath structures are a revolutionary development in the field of science and technology, becoming a backbone to many emerging technologies and novel opportunities

Evolution of Surface Nanopores in Pressurised Gyrospun Polymeric Microfibers

The selection of a solvent or solvent system and the ensuing polymer–solvent interactions are crucial factors affecting the preparation of fibers with multiple morphologies. A range of poly(methylmethacrylate) fibers were prepared by pressurised gyration using acetone, chloroform, N,N-dimethylformamide (DMF), ethyl acetate and dichloromethane as solvents. It was found that microscale fibers with surface nanopores were formed when using chloroform, ethyl acetate and dichloromethane and poreless fibers were formed when using acetone and DMF as the solvent. These observations are explained on the basis of the physical properties of the solvents and mechanisms of pore formation. The formation of porous fibers is caused by many solvent properties such as volatility, solubility parameters, vapour pressure and surface tension. Cross-sectional images show that the nanopores are only on the surface of the fibers and they were not inter-connected. Further, the results show that fibers with desired nanopores (40–400 nm) can be prepared by carefully selecting the solvent and applied pressure in the gyration process