Additive Manufacturing and Performance of Architectured Cement-Based Materials

There is an increasing interest in hierarchical design and Additive Manufacturing (AM)of cement-based materials. However, the brittle behavior of these materials and the presence of interfaces from the additive manufacturing process represent the current major challenges. Our work focuses on harnessing the heterogeneous interfaces by employing clever designs from bio-inspired Bouligand architectured materials. In this paper, we aim to demonstrate some key mechanisms that can allow brittle hardened cement-based materials to gain flaw-tolerant properties. Mechanisms such as cracktwisting at the interfaces have been previously observed in naturally-occurring orsynthetic composite Bouligand architectures. In this paper, a heterogeneous interface with porous characteristics in 3D-printed solid hardened cement paste (hcp)architectures were characterized. We hypothesize that the presence of heterogeneous interface in 3D-printed hardened cement paste (hcp) elements, in conjunction with clever architectures, promote key damage mechanisms such as interfacial cracking and crack twisting that lead to damage delocalization. This delocalization can be energetically favorable and allow energy dissipation and promote toughening and flaw-tolerant properties. We found that these architectures can enhance the properties from the typical strength-porosity relationship, classically known for brittle hcp materials