Continuous fiberizing by laser melting (Cofiblas): production of highly flexible glass nanofibers with effectively unlimited length

The development of nanofibers is expected to foster the creation of outstanding lightweight nanocomposites and flexible and transparent composites for applications such as optoelectronics. However, the reduced length of existing nanofibers and nanotubes limits mechanical strengthening and effective manufacturing. Here, we present an innovative method that produces glass nanofibers with lengths that are, effectively, unlimited by the process. The method uses a combination of a high-power laser with a supersonic gas jet. We describe the experimental setup and the physical processes involved, and, with the aid of a mathematical simulation, identify and discuss the key parameters which determine its distinctive features and feasibility. This method enabled the production of virtually unlimited long, solid, and nonporous glass nanofibers that display outstanding flexibility and could be separately arranged and weaved.Xunta de Galicia | Ref. ED431C 2019/23Xunta de Galicia | Ref. ED481B 2016/047-0Xunta de Galicia | Ref. ED481D 2017/010European Union | Ref. EAPA_151/2016 Interreg Atlantic AreaAgencia Estatal de Investigación | Ref. PGC2018-094900-B-I0

Characterization of Co-Cr-W dental alloys with veneering materials manufactured via subtractive milling and additive manufacturing LDED methods

Laser-directed energy deposition (LDED) is an additive manufacturing (AM) technology which can be an alternative to the traditional subtractive milling process for the obtention of porcelain-fused-to-metal (PFM) prosthesis. Still, the adhesion performance of the veneering ceramics for this material has been not studied yet. The main objective of this study is to perform a systematic comparison of the adhesion performance of Co-Cr-W metal frameworks obtained through LDED and conventional milling techniques. Comparison includes microstructural, superficial, and adhesion analysis. Co-Cr manufactured via LDED technique presents similar behavior (p < 0.05) in comparison to the material obtained via milling techniques, and its performance was validated with the veneering ceramics and veneering composites currently employed in the dental industry.Ministerio de Ciencia e Innovación | Ref. EQC2019-005892-PXunta de Galicia | Ref. ED431C 2019/23Ministerio de Ciencia e Innovación | Ref. PID2020-117900RB-I0

Laser‐guided corrosion control: a new approach to tailor the degradation of Mg‐alloys

Despite corrosion being commonly seen as a problem to be avoided, applications such as batteries or biodegradable implants do benefit from corrosion‐like phenomena. However, current strategies address corrosion control from a global perspective for a whole component, without considering local adaptations to functionality specifications or inhomogeneous environments. Here, a novel concept is presented: the local control and guidance of corrosion through a laser surface treatment. Immersion tests in saline solution of AZ31 magnesium alloy samples show degradation rates reduced up to 15 times with the treatment, owing to a fast passivation after the induced microstructural modifications. By controlling the treatment conditions, the degradation can be restricted to delimited regions and driven towards specific directions. The applicability of the method for the design of tailored degradation biomedical implants is demonstrated and uses for cathodic protection systems and batteries can also be anticipated.Xunta de Galicia | Ref. ED431C 2019/23Xunta de Galicia | Ref. ED481D 2017/010Xunta de Galicia | Ref. ED481B 2016/047‐0Xunta de Galicia | Ref. ED431B2017/65‐GPCAgencia Estatal de Investigación | Ref. RTI2018-095490-J-I00Agencia Estatal de Investigación | Ref. PID2019-111285RB-I0

Silver nanoparticles produced by laser ablation and re-irradiation are effective preventing peri-implantitis multispecies biofilm formation

Implant-associated infection due to biofilm formation is a growing problem. Given that silver nanoparticles (Ag-NPs) have shown antibacterial effects, our goal is to study their effect against multispecies biofilm involved in the development of peri-implantitis. To this purpose, Ag-NPs were synthesized by laser ablation in de-ionized water using two different lasers, leading to the production of colloidal suspensions. Subsequently, part of each suspension was subjected to irradiation one and three times with the same laser source with which it was obtained. Ag-NPs were immobilized on the surface of titanium discs and the resultant materials were compared with unmodified titanium coupons. Nanoparticles were physico-chemically analysed to determine their shape, crystallinity, chemical composition, and mean diameter. The materials were incubated for 90 min or 48 h, to evaluate bacterial adhesion or biofilm formation respectively with Staphylococcus aureus or oral mixed bacterial flora composed of Streptococcus oralis, Actinomyces naeslundii, Veionella dispar, and Porphyromonas gingivalis. Ag-NPs help prevent the formation of biofilms both by S. aureus and by mixed oral bacterial flora. Nanoparticles re-irradiated three times showed the biggest antimicrobial effects. Modifying dental implants in this way could prevent the development of peri-implantitis.Xunta de Galicia | Ref. ED431C 2019/23Ministerio de Ciencia e Innovación | Ref. PID2020-117900RB-I00Ministerio de Ciencia e Innovación | Ref. EQC2018-004315-PInterreg Atlantic Area | Ref. Bluehuman EAPA_151/201

Laser texturing to control the wettability of materials

Many applications of different materials are related to the properties of their surface. Wettability is a key property affecting applications in all fields: adhesives, lubricants, detergents, all types of coatings, implant integration, heat transmission, corrosion, etc. Laser texturing has been demonstrated to be an excellent technique to modify surface wettability of many different materials: polymers, metals, ceramics, or even natural stones. The relative simplicity and robustness of the results, together with the widespread availability of affordable industrial laser sources made laser texturing a very promising tool for modifying the surface of parts in manufacturing plants. In this paper we introduce the basics of the technique and show some examples of applications. On one hand, treating the surface of different polymers for biomedical applications. And on the other hand, the production of surfaces with extreme wettability properties is shown: superhydrophilic, superhydrophobic and omniphobic surfaces were obtained by laser texturing

Laser-deposited beta type Ti-42Nb alloy with anisotropic mechanical properties for pioneering biomedical implants with a very low elastic modulus

Present commercial titanium alloy implants have an elastic modulus higher than 100 GPa, whereas that of the cortical bone is much smaller (17–28 GPa). This elastic modulus mismatch produces a stress shielding effect and the resorption of the bone surrounding the implant. In the present work, a fiber texture is developed in ß type Ti-42Nb (wt%) alloy ingots generated by laser-directed energy deposition (LDED) in order to achieve anisotropic mechanical properties. In addition, we demonstrate that laser-deposited ß type Ti-42Nb alloy ingots with an intense fiber texture exhibit a very low elastic modulus in the building direction (Ez 700 MPa) and tensile (UTSz > 700 MPa) strengths. Laser-deposited Ti-42Nb alloy enhances the osteoinductive effect, promoting the adhesion, proliferation, and spreading of human osteoblast-like cells. Hence, we propose that laser-deposited ß type Ti-42Nb alloy is a potentially promising candidate for the manufacturing of pioneering biomedical implants with a very low elastic modulus that can suppress stress shielding.Peer ReviewedPostprint (published version

Recent Developments in Laser Welding of Aluminum Alloys to Steel

The development of high-performance dissimilar aluminum-steel joints is necessary to promote the feasibility of multi-material design and lightweight manufacturing. However, joining aluminum to steel is a challenging task mainly due to the formation of brittle intermetallic compounds (IMC) at the joint interface. Laser welding is considered a very promising joining process for dissimilar materials, although its application in industry is still limited by the insufficient mechanical performance of the joints. The present paper aims to give a comprehensive review of relevant recent research work on laser joining of aluminum to steel, contributing to highlighting the latest achievements that could boost acceptance of laser joining of dissimilar materials by the modern industries. To this end, the most important challenges in laser joining of aluminum to steel are presented, followed by recent approaches to overcome these challenges, the state-of-art of comprehension of IMC formation and growth, and the different strategies to minimize them

Analysis of the oscillations induced by a supersonic jet applied to produce nanofibers

Financiado para publicación en acceso aberto: Universidade de Vigo/CISUGHigh-performance fibers are key components for enhancing the mechanical properties of composite materials. The development of high strength nanofibers augurs the production of new nano-composites with outstanding features. However, the robust production of continuous glass nanofibers that can be feasible processed for efficiently manufacturing nanocomposites is still challenging. Recently, Cofiblas (Continuous Fiberizing by Laser melting and Supersonic dragging) was demonstrated as a technique capable of producing continuous glass nanofibers with unlimited length. Cofiblas process has some similarities with the widely known melt blowing technique for the production of polymeric fibers. In both techniques, the design of the gas nozzle is key to ensure the feasibility of the process since the turbulences of the gas jet may induce strong whipping of the filament. This paper gives novel experimental evidences on the correlation of the supersonic gas jet instabilities with the oscillation of the filament in the melt-blowing and Cofiblas processes, relating these oscillations with the presence of shock waves and unsteadiness in the flow, and gives valuable insight into the use of supersonic jets in the melt blowing process as an effective approach for the formation of nanofibers. A thin 3D-axisymmetric model in OpenFOAM® was put to test by comparing the performance of different solvers which were validated by flow visualization of the exit jet using digital holography (DH). In order to perform a realistic and thorough validation, we simulated the optical measurements of the flow from the CFD simulations of the mass density by Abel transform and numerical differentiation. The application of digital holography as the flow visualization technique makes possible both a precise validation of the density maps obtained from the Abel transformation of the 2D-alike results, and the analysis of the shockwave pattern in the air jet. Conversely, the numerical reconstruction of time-averaged holograms is employed to detect unsteadiness in the flow and to analyze the fiber oscillation, which is essential to assess the stability of the process. Lastly, the analysis and comparison of the vibration of the filament using the basic design and the optimized nozzle demonstrates a clear influence of the shock waves and flow unsteadiness in the stability of the filament.Agencia Estatal de Investigación | Ref. PGC2018-094900-B-I00Xunta de Galicia | Ref. ED431C 2019/23Ministerio de Universidades | Ref. FPU20/0311

Re-irradiation of silver nanoparticles obtained by laser ablation in water and assessment of their antibacterial effect

The rapid evolution of resistant bacteria is a huge problem in medicine because makes the treatment of infections more and more difficult. The bactericidal properties of noble metal nanoparticles could be a solution. In this work silver nanoparticles were produced by using two nanosecond Nd:YVO4 lasers operating at 1064 and 532 nm respectively to ablate a silver target submerged in pure de-ionized water. Part of the resulting colloidal solution was injected as a fine stream by a compressed air system and re-irradiated one and three times with the same laser to resize and get uniform nanoparticles. The obtained nanoparticles by ablation and re-irradiation consisted of crystalline Ag nanoparticles with a bimodal size distribution. The particle size has been reduced by subsequent laser re-irradiation with both laser sources, reaching a 40% of mean size reduction. Inhibitory effects on the proliferation of Staphylococcus aureus was demonstrated on silver nanoparticles obtained after re-irradiation with the infrared laser.Postprint (author's final draft

Hyaluronic acid hydrogels reinforced with laser spun bioactive glass micro- and nanofibres doped with lithium

The repair of articular cartilage lesions in weight-bearing joints remains as a significant challenge due to the low regenerative capacity of this tissue. Hydrogels are candidates to repair lesions as they have similar properties to cartilage extracellular matrix but they are unable to meet the mechanical and biological requirements for a successful outcome. Here, we reinforce hyaluronic acid (HA) hydrogels with 13-93-lithium bioactive glass micro- and nanofibres produced by laser spinning. The glass fibres are a reinforcement filler and a platform for the delivery of therapeutic lithium-ions. The elastic modulus of the composites is more than three times higher than in HA hydrogels. Modelling of the reinforcement corroborates the experimental results. ATDC5 chondrogenic cells seeded on the composites are viable and more proliferation occurs on the hydrogels containing fibres than in HA hydrogels alone. Furthermore, the chondrogenic behavior on HA constructs with fibres containing lithium is more marked than in hydrogels with no-lithium fibres.Xunta de Galicia | Ref. ED431B 2016/042Xunta de Galicia | Ref. POS-A/2013/161Xunta de Galicia | Ref. ED481D 2017/010Xunta de Galicia | Ref. ED481B 2016/047-