102 research outputs found
Real time in-situ pulsed magnetic field coil deformation measurements with fiber Bragg sensors
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High strength – High conductivity double-walled carbon nanotube – Copper composite wires
Double-walled carbon nanotube – copper composite macroscopic wires are prepared using a combination of spark plasma sintering and room-temperature wire drawing. The carbon content in the samples is low (0.5 vol.%). Compared to the corresponding pure copper wires, the electrical resistivity at 77 K of the composite wires is increased by only about 12% whereas their ultimate tensile strength at 293 K (560 MPa) and 77 K (710 MPa) is increased by about 10
High strength-high conductivity carbon nanotube-copper wires with bimodal grain size distribution by spark plasma sintering and wire-drawing
Copper and 1 vol% carbon nanotube-copper cylinderswith a micrometric copper grain size and either a unimodal or a bimodal grain size distribution were prepared using spark plasma sintering. The cylinders served as starting materials for room temperature wire-drawing, enabling the preparation of conducting wires with ultrafine grains. The tensile strength for the carbon nanotube-copperwires is higher than for the corresponding pure copper wires. We show that the bimodal grain size distribution favors strengthening while limiting the increase in electrical resistivity of the wires, both for pure copper and for the composites
High Strength-High Conductivity Silver Nanowire-Copper Composite Wires by Spark Plasma Sintering and Wire-Drawing for Non-Destructive Pulsed Fields
New Ag-Cu composite wires are developed for the winding of non-destructive pulsed magnets. Silver nanowires were mixed with a micrometric copper powder. Copper and 1, 5 and 10 vol. % silver-copper cylinders were prepared by spark plasma sintering. They served as starting materials for room temperature wire-drawing, enabling the preparation of conducting wires containing copper ultrafine elongated grains and silver nanowires located at the grain boundaries. The tensile strength at 293 K and 77 K for the composite wires is more than twice those for the corresponding pure copper wires. The electrical resistivity is however increased and we show that the composites containing only 1 vol. % silver offer the best compromis
High strength–high conductivity nanostructured copper wires prepared by spark plasma sintering and room-temperature severe plastic deformation
A pure copper cylinder with micrometric grains was prepared by spark plasma sintering and was wire-drawn at room temperature. The ultimate tensile strength of the conducting wires is 600 MPa at room temperature. This originates from the propagation of dislocations by an Orowan mechanism in grains smaller than 250 nm
Nanostructured 1% silver-copper composite wires with a high tensile strength and a high electrical conductivity
High-strength, high-conductivity silver-copper composite wires were prepared by powder metallurgy, spark plasma sintering and room-temperature wire-drawing. Silver nanowires were mixed with a commercial micrometric copper powder (1, 5 and 10 vol% silver). The powders were consolidated by spark plasma sintering in cylinders, which served as precursors for room temperature wire-drawing, producing samples of wires with progressively decreasing diameters. The Vickers microhardness for the wires is higher than that for the cylinders, reflecting both densification and grain refinement. Investigation of the microstructure reveals that the silver nanowires are located at the grain boundaries of ultrafine copper grains, elongated over several micrometers. The electrical resistivity and tensile strength were measured at 293 K and 77 K. The tensile strength is more than twice for the composite wires compared to the corresponding pure copper wires. Although higher tensile strengths are obtained using 5 vol% Ag, the wires containing only 1 vol% Ag offer the best combination of high strength (1100 ± 100 MPa at 77 K) and low electrical resistivity (0.50 μΩ cm). The 1 vol% Ag–Cu composite wires compare favorably with Ag–Cu alloy wires containing about 20 times more silver
Influence of alloying on the tensile strength and electrical resistivity of silver nanowire: copper composites macroscopic wires
Composite powders made up of 1 vol. %Ag nanowires (NW) dispersed in Cu were prepared and consolidated into cylinders by spark plasma sintering. One cylinder was sintered at only 400 °C resulting in a nanocomposite sample with no dissolution of the Ag NW into the Cu matrix. The second cylinder was sintered at 600 °C and the Ag NW are dissolved forming Ag/Cu alloy NW. The cylinders served as starting materials for room temperature wire-drawing, enabling the preparation of wires of decreasing diameters. The microstructure of the cylinders and the wires was investigated by electron microscopy and associated techniques. The tensile strength and electrical resistivity were measured at 293 K and 77 K. The nanocomposite and alloy wires show similar UTS values (1100 MPa at 77 K), but alloying, although spatially limited, provoked a significant increase in electrical resistivity (0.56 µΩ cm at 77 K) compared to the nanocomposite wires (0.49 µΩ cm at 77 K)
Dog-bone copper specimens prepared by one-step spark plasma sintering
Copper dog-bone specimens are prepared by
one-step spark plasma sintering (SPS). For the same SPS
cycle, the influence of the nature of the die (graphite or
WC–Co) on the microstructure, microhardness, and tensile
strength is investigated. All samples exhibit a high Vickers
microhardness and high ultimate tensile strength. A
numerical electro-thermal model is developed, based on
experimental data inputs such as simultaneous temperature
and electrical measurements at several key locations in the
SPS stack, to evaluate the temperature and current distributions
for both dies. Microstructural characterizations
show that samples prepared using the WC–Co die exhibit a
larger grain size, pointing out that it reached a higher
temperature during the SPS cycle. This is confirmed by
numerical simulations demonstrating that with the WC–Co
die, the experimental sample temperature at the beginning
of the dwell is higher than the experimental control temperature
measured at the outer surface of the die. This
difference is mostly ascribed to a high vertical thermal
contact resistance and a higher current density flowing
through the WC–Co punch/die interface. Indeed, simulations
show that current density is maximal just outside the
copper sample when using the WC–Co die, whereas by
contrast, with the graphite die, current density tends to flow
through the copper sample. These results are guidelines
for the direct, one-step, preparation of complex-shaped
samples by SPS which avoids waste and minimizes
machinin
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