Biogas plant in Järna

The Biodynamic Research Institute in Järna developed an on-farm biogas plant integrated within the highly self-supporting farm organism, Skilleby-Yttereneby, one of the farms studied in the BERAS project. The biogas plant digests dairy cattle manure and organic residues originating from the farm and the surrounding food processing units

Nutrient balance of a two-phase solid manure biogas plant

So called "dry fermentation" prototype plants for anaerobic digestion of organic material containing 15-50 % total solids show added advantages compared to slurry digestion plants (Hoffman 2001): Less reactor volume, less process energy, less transport capacity, less odour emissions. However on-farm dry fermentation plants are not common and rarely commercially available. Recent on-farm research (Kusch & Oechsner 2004) and prototype research (Linke 2004) show promising technical solutions for dry fermentation batch reactors on-farm. The Biodynamic Research Institute in Järna developed a two-phase on-farm biogas plant. The plant digests manure of dairy cattle and organic residues originating from the farm and the surrounding food processing units containing 17.7-19.6 % total solids. A new technology for continuously filling and discharging the hydrolysis reactor was developed and implemented. The output of the hydrolysis reactor is separated into a solid and liquid fraction. The solid fraction is composted. The liquid fraction is further digested in a methane reactor and the effluent used as liquid fertiliser. Initial results show that anaerobic digestion followed by aerobic composting of the solid fraction improves the nutrient balance of the farm compared to mere aerobic composting. Composted solid fraction and effluent together contain about 70 % of total input nitrogen and 94 % of input NH4. The manure that was merely aerobic digested contained about 51 % of total input nitrogen and 3.9 % of input NH4. Additionally anaerobic digestion improves the energy balance of the farm producing up to 269 l biogas kg-1 volatile solids or 1,7 kWh heat kg-1 volatile solids

Two phase continuous digestion of solid manure on-farm: design, mass and nutrient balance

During the last decade some so called ‘dry fermentation’ prototype plants were developed for anaerobic digestion of organic material containing 15-50 % total solids. These plants show added advantages com-pared to slurry digestion plants: Less reactor volume, less process energy, less transport capacity, less odour emissions. However on-farm dry fermentation plants are not common and rarely commercially available. This paper reports about an innovative two phase prototype biogas plant designed for continuous digestion of solid dairy cattle manure