3,589 research outputs found

    Integrated process planning for a hybrid manufacturing system

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    A hybrid manufacturing system integrated CNC machining and laser-aided layered deposition and achieves the benefits of both processes. In this dissertation, an integrated process planning framework which aims to automate the hybrid manufacturing process is investigated. Critical components of the process planning, including 3D spatial decomposition of the CAD model, improvement of the toolpath generation pattern, repairing strategies using a hybrid manufacturing system, etc., are discussed --Abstract, page iv

    Laser Deposition Cladding On-Line Inspection Using 3-D Scanner

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    Laser deposition directly deposits metal cladding to fabricate and repair components. In order to finish the fabrication or repair, 3-D shape of the deposition needs to be inspected, and thus it can be determined if it has sufficient cladding to fabricate a part after deposition process. In the present hybrid system in the Laser Aided Manufacturing Lab (LAMP) at the University of Missouri - Rolla, a CMM system is used to do the inspection. A CMM requires point-by-point contact, which is time consuming and difficult to plan for an irregular deposition geometry. Also, the CMM is a separate device, which requires removal of the part from the hybrid system, which can induce fixture errors. The 3-D scanner is a non-contact tool to measure the 3-D shape of laser deposition cladding which is fast and accurate. In this paper, A prototype non-contact 3-D scanner approach has been implemented to inspect the free-form and complex parts built by laser deposition. Registration of the measured model and 3-D CAD model allows the comparison between the two models. It enables us to determine if the deposition is sufficient before machining.Mechanical Engineerin

    Part Repair using a Hybrid Manufacturing System

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    Nowadays, part repair technology is gaining more interest from military and industries due to the benefit of cost reducing as well as time and energy saving. Traditionally, part repair is done in the repair department using welding process. The limitations of the traditional welding process are becoming more and more noticeable when the accuracy and reliability are required. Part repair process has been developed utilizing a hybrid manufacturing system, in which the laser aided deposition and CNC cutting processes are integrated. Part repair software is developed in order to facilitate the users. The system and the software elevate the repair process to the next level, in which the accuracy, reliability, and efficiency can be achieved. The concept of repair process is presented in this paper. Verification and experimental results are also discussed.Mechanical Engineerin
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