Atom Probe Tomography investigations of microstructural evolution in an aged nickel superalloy for exhaust applications

The formation and evolution of nanoscale γ″ (Ni 3 (Nb, Ti, Al)) precipitates formed during thermal aging in the nickel superalloy Inconel 625 has been characterized using Atom Probe Tomography. The onset of γ″ precipitation has been found to occur after only one hour, markedly shorter than the aging time reported in the current literature. Evolution of precipitate composition and morphology during aging has been analyzed, and the potential onset of the γ″ → δ (Ni 3 (Nb, Mo, Cr, Fe, Ti)) transformation after long aging times is discussed

Mechanical Properties and Microstructural Characterization of Aged Nickel-based Alloy 625 Weld Metal

The aim of this work was to evaluate the different phases formed during solidification and after thermal aging of the as-welded 625 nickel-based alloy, as well as the influence of microstructural changes on the mechanical properties. The experiments addressed aging temperatures of 650 and 950 A degrees C for 10, 100, and 200 hours. The samples were analyzed by electron microscopy, microanalysis, and X-ray diffraction in order to identify the secondary phases. Mechanical tests such as hardness, microhardness, and Charpy-V impact test were performed. Nondestructive ultrasonic inspection was also conducted to correlate the acquired signals with mechanical and microstructural properties. The results show that the alloy under study experienced microstructural changes when aged at 650 A degrees C. The aging was responsible by the dissolution of the Laves phase formed during the solidification and the appearance of gamma aEuro(3) phase within interdendritic region and fine carbides along the solidification grain boundaries. However, when it was aged at 950 A degrees C, the Laves phase was continuously dissolved and the excess Nb caused the precipitation of the delta-phase (Ni3Nb), which was intensified at 10 hours of aging, with subsequent dissolution for longer periods such as 200 hours. Even when subjected to significant microstructural changes, the mechanical properties, especially toughness, were not sensitive to the dissolution and/or precipitation of the secondary phases

Simulation of TTT Curves for Additively Manufactured Inconel 625

The ability to use common computational thermodynamic and kinetic tools to study the microstructure evolution in Inconel 625 (IN625) manufactured using the additive manufacturing (AM) technique of laser powder-bed fusion is evaluated. Solidification simulations indicate that laser melting and re-melting during printing produce highly segregated interdendritic regions. Precipitation simulations for different degrees of segregation show that the larger the segregation, i.e., the richer the interdendritic regions are in Nb and Mo, the faster the δ-phase (Ni(3)Nb) precipitation. This is in accordance with the accelerated d precipitation observed experimentally during post-build heat treatments of AM IN625 compared to wrought IN625. The δ-phase may be undesirable since it can lead to detrimental effects on the mechanical properties. The results are presented in the form of a TTT diagram and agreement between the simulated diagram and the experimental TTT diagram demonstrate how these computational tools can be used to guide and optimize post-build treatments of AM materials