Computational Methods for Creation Materials with Required Composition and Structure

One of the most important and complicated problems in modern industry is to obtaining materials with the required chemical composition, structure and mechanical and physical properties. Solving this problem involves great deal of time and expense, and the results obtained might be far from the optimal solution. The areas of the prediction and optimization of the composition and properties of materials obtained in different technological processes are especially promising. Some of the results were obtained from the modeling of the process of the formation of a weld pool, from modeling of weld metal transformations. Important results were obtained from the studies of the physical and chemical parameters of high temperature processes, such as welding or casting, and development of kinetic model of alloy transfer. By determining the chemical composition of the weld metal the kinetic model has been developed. Based on this model, we described the transfer of alloying elements between the slag, which is the residue left on a weld from the flux consists mostly of mixed metal oxides, sulfides and nitrides, and the metal during arc welding. The model takes into consideration the practical weld process parameters such as voltage, current, travel speed, and weld preparation geometry, and it was experimentally tested

Study of Al-Si Alloy Oxygen Saturation on Its Microstructure and Mechanical Properties

One of the main goals of modern materials research is obtaining different microstructures and studying their influence on the mechanical properties of metals; aluminum alloys are particularly of interest due to their advanced performance. Traditionally, their required properties are obtained by alloying process, modification, or physical influence during solidification. The present work describes a saturation of the overheated AlSi7Fe1 casting alloy by oxides using oxygen blowing approach in overheated alloy. Changes in metals’ microstructural and mechanical properties are also described in the work. An Al10SiFe intermetallic complex compound was obtained as a preferable component to Al2O3 precipitation on it, and its morphology was investigated by scanning electron microscopy. The mechanical properties of the alloy after the oxygen blowing treatment are discussed in this work

Welding, Joining, and Coating of Metallic Materials

Welding, joining, and coating of metallic materials are among the most applicable fabrication processes in modern metallurgy. Welding or joining is the manufacture of a metal one-body workpiece from several pieces. Coating is the process of production of metallic substrate with required properties of the surface. A long list of specific techniques is studied during schooling and applied in industry; several include resistant spot, laser or friction welding, micro arc oxidation (MAO), chemical vapor deposition (CVD), and physical vapor deposition (PVD), among others. This Special Issue presents 21 recent developments in the field of welding, joining, and coating of various metallic materials namely, Ti and Mg alloys, different types of steel, intermetallics, and shape memory alloys

Study of the Effect of Current Pulse Frequency on Ti-6Al-4V Alloy Coating Formation by Micro Arc Oxidation

The micro arc oxidation (MAO) process has been applied to produce ceramic oxide coating on Ti-6Al-4V alloy. The MAO process was carried out at the symmetric bipolar square pulse in electrolyte containing Na2CO3 and Na2SiO3. The effect of current frequency on the surface morphology, the chemical and the phase compositions as well as the corrosion resistance was examined. Morphology and cross-sectional investigation by electron microscopy evaluated more compacted and less porous coating produced by high current frequency (1000 Hz). This alloy also exhibited a high corrosion resistance in comparison with the untreated alloy. Additionally, the alloy subjected to MAO treatment by a current frequency of 1000 Hz showed a higher corrosion resistance in comparison with alloys obtained by lower current frequencies. This behavior was attributed to more compacted and less porous morphology of the coating

Influence of Low-Frequency Vibration and Modification on Solidification and Mechanical Properties of Al-Si Casting Alloy

One of the major aims of the modern materials foundry industry is the achievement of advanced mechanical properties of metals, especially of light non-ferrous alloys such as aluminum. Usually an alloying process is applied to obtain the required properties of aluminum alloys. However, the presented work describes an alternative approach through the application of vibration treatment, modification by ultrafine powder and a combination of these two methods. Microstructural studies followed by image analysis revealed the refinement of α-Al grains with an increase in the Si network area around them. As evidence, the improvement of the mechanical properties of Al casting alloy was detected. It was found that the alloys subjected to the vibration treatment displayed an increase in tensile and yield strengths by 20% and 10%, respectively