RSAT™ process development for post-combustion CO2 capture: Scale-up from laboratory and pilot test data to commercial process design

AbstractIt is believed that a RSAT™ (Regenerable Solvent Absorption Technology) process is the most viable nearterm technology for post-combustion CO2 capture from power plant flue gas. The Babcock & Wilcox Power Generation Group, Inc. (B&W) has deployed a suite of research tools to evaluate and develop the CO2 scrubbing technology, including laboratory, pilot-scale, and simulation modeling capabilities. Since the construction and operation of test facilities require significant resources, it is essential to effectively utilize these research tools by choosing a scale-up approach which provides robust design data for a commercial process while minimizing the amount of experimentation required.The scale-up protocol used for RSAT CO2 scrubbing processes was rigorously developed using rate-based modeling concurrent with acquiring fundamental laboratory and pilot plant data for process validation. These development activities were not conducted in series but rather overlapped to yield an optimized commercial CO2 scrubbing process in a reasonable time frame with a high degree of design confidence [1,2].This paper presents the scale-up protocol used in evaluating the RSAT process which encompasses both laboratory and pilot-scale testing as well as rate-based modeling to achieve a commercial-scale RSAT process design. This document demonstrates the qualification of test data from a packed tower scale-up point of view. Solvent screening research activities recently conducted within B&W successfully demonstrate the scale-up protocol used for RSAT process development. The time and cost of process development can be significantly reduced through rigorous rate-based modeling in conjunction with laboratory experiments and pilot plant validation