Application examples of a very economic way of cellular sprayed concrete on retaining wall and artificial rock

An economic slope structure construction method for landscape was developed, which utilized the cellular sprayed concrete for high performance shotcrete. This can improve the performance of shotcrete material, maximize the construction advantages of shotcrete and further harmonize with the surrounding environment. This may solve various problems such as efficient slope stabilization of large-scale slopes from natural disasters that occur annually due to climate change, the necessity of disaster prevention and restoration technologies, existing slope maintenance and reinforcement construction methods for weathering. This construction method maximizes the economic feasibility by manufacturing a high-performance cellular shotcrete using an ordinary ready mixed concrete and concrete pump car. Cellular shotcrete is produced by incorporating cellular and mineral admixtures in the process of remixing and dispersing the mineral admixture in an ordinary ready mixed concrete at a job site. High strength and high durability are secured by using high-performance cellular shotcrete without using accelerators. Speed and safety are improved by adopting a concrete pump car reaching a far way on the slope without formwork in the top-down and bottom-up method. In addition, this technique can highlight nature-friendly scenery since it is a construction method that comprehends natural rock shapes and colors, by carving various natural rock patterns on the placed high-performance shotcrete before the thickness is adjusted and before it hardens. After curing for a certain period of time, a coloring agent like stain is sprayed on the surface to develop color by neutralization reaction

Plastic Shrinkage Properties of Natural Fiber Reinforced Shotcrete

Recently, natural hemp fibers have been developed for use in wet or dry mix shotcrete instead of conventional synthetic fibers made from petroleum. Synthetic fibers, which is mainly in polypropylene, has been used for controlling an initial shrinkage cracking in concrete, however, the effect was poor showing a severe plastic shrinkage cracking. Plastic shrinkage cracking is a nonstructural crack that occurs due to the surface drying of concrete in a plastic condition due to rapid evaporation of bleeding water. The volume reduction due to plastic shrinkage and the resulting tensile stress exceeds the tensile strength of the concrete. In particular, plastic shrinkage cracking occurs mainly in large surface area members. It may be evolved from the surface to a considerable depth, or in the case of a very thin structure, it may go all over the depth of the member. In addition, since it is long enough to be easily distinguished by naked eyes and cracks are generated widely, it is not aesthetically pleasing and anxiety about the stability of the concrete can be increased. Also, the plastic shrinkage crack accelerates penetration of chloride and moisture, causing corrosion of the reinforcing bar, and durability of the concrete is lowered. The theoretical effect of natural fibers on plastic shrinkage cracks is that when natural fibers are mixed into concrete, they become wet by absorbing the water. Then, in the pumping, water in the wet natural fiber is supplied to the concrete by the pumping pressure to increase the pumpability. Re-absorbing the water after spraying increases the adhesion and build-up thickness. The absorbed water could be supplied to the shotcrete and resulted in reducing a plastic shrinkage and dry shrinkage. This paper investigates the plastic shrinkage properties of shotcrete containing natural fibers. A series of experimental program were conducted to analysis the theoretical background and to select the optimized natural fiber content