Method and Apparatus for Characterizing Microscale Formability of Thin Sheet Materials

A method of predicting sheet formability at a microscale level includes the steps of providing a grid pattern on a test sheet, bulging the test sheet to a hemispherical shape until a crack is initiated on the surface of the test sheet, detecting the initiation of the crack, acquiring two images of the surface adjacent to the crack and calculating surface strains on the test sheet

Method and Apparatus for Characterizing Microscale Formability of Thin Sheet Materials

A method of predicting sheet formability at a microscale level includes the steps of providing a grid pattern on a test sheet, bulging the test sheet to a hemispherical shape until a crack is initiated on the surface of the test sheet, detecting the initiation of the crack, acquiring two images of the surface adjacent to the crack and calculating surface strains on the test sheet

Uniaxially-Driven Controlled Biaxial Testing Fixture

A uniaxially-driven controlled biaxial testing fixture includes a base, a first coupler mounted to the base, and a load input drive rack mounted for linear movement with respect to the base. A second coupler and a first specimen grip are both mounted to the load input drive rack. Second, third and fourth specimen grips are also mounted for linear movement with respect to the base. First, second and third drive mechanisms connect the load input drive rack to the second, third and fourth specimen grips. Together the four specimen grips are oriented to provide biaxial application of force to a test specimen

Facile Synthesis of Copper Oxide Nanoparticles via Electrospinning

A novel approach for synthesizing copper oxide (CuO) nanoparticles (NPs) through electrospinning is reported. The approach is based on producing rough and discontinuous electrospun nanofibers from a precursor based on copper acetate salt and polyvinyl alcohol (PVA) polymer. Selectively removing the polymeric phase from the fibers produced highly rough CuO nanofibers, which were composed of NPs that are weakly held together in a one-dimensional (1D) manner. Sonication in a suitable liquid under controlled conditions completely disintegrated the nanofibers into NPs, resulting in the formation of uniform CuO NPs suspension. Aberration corrected high resolution transmission electron microscope (HRTEM) showed that the obtained NPs are highly crystalline and nearly sphere-like with a diameter of 30 to 70 nm. Thus, electrospinning, which is a low cost and industrially scalable technique, can also be employed for economic and large scale synthesis of NPs

Mechanical Behavior of a Novel Nanocomposite Polysulphone - Carbon Nanotubes Membrane for Water Treatment

Nowadays, global fresh water shortage is becoming the most serious problem affecting the economic and social development. Water treatment including seawater desalination and wastewater treatment is the main technology for producing fresh water. Membrane technology is favored over other approaches for water treatment due to its promising high efficiency, ease of operation, chemicals free, energy and space saving. Membrane filtration for water treatment has increased significantly in the past few decades with the enhanced membrane quality and decreased membrane costs. In addition to high permeate flux and high contaminant rejection, membranes for water treatment require good mechanical durability and good chemical and fouling resistances. Thus, investigation of the mechanical behavior of water treatment membranes with underlying deformation mechanisms is critical not only for membrane structure design but also for their reliability and lifetime prediction. Compared to ceramic and metallic membranes, polymer membranes with smaller pore size and higher efficiency for particle removal are widely used in seawater desalination with a high applied pressure. However, polymer membranes are mechanically weaker and have lower thermal and chemical stability compared to inorganic membranes. Blending of polymers with inorganic fillers is an effective method to introduce advanced properties to polymer based membranes to meet the requirements of many practical applications. The reinforced polymeric membranes with inorganic fillers can provide desirable mechanical strength as well as mechanical stability. Carbon nanotubes (CNTs) have received considerable attention from academic and industries over the last twenty years. In addition to their excellent electrical and thermal properties, CNTs exhibit outstanding mechanical characteristics due to its instinct mechanical strength and high aspect ratio. For the application of water treatment membranes, CNTs could be the excellent channels for water to go through and therefore, CNTs have proven to be excellent fillers in polymer membranes improving the permeability and rejection properties. In literature, it is reported that the mechanical strength of the polymer membranes was improved with the embedding of CNTs due to reinforcement effect of the more rigid CNTs. The mechanical responses of polymer_CNTs composites depended on the interfacial adhesion between the CNTs and the membrane-based polymer as well as the dispersion and distribution of the CNTs within the polymer matrix. In this study, a vertical chemical vapor deposition reactor was designed in order to synthesize CNTs of high aspect ratio using continues injection atomization. Bundles of high purity (99%) and high quality CNTs were produced by this system. The produced CNTs had diameters ranging from 20 to 50 nm and lengths ranging from 300 to 500 micron (corresponded aspect ratios ranging from 6000 to 25000). A novel polysulphone (PSF) based nanocomposite membrane incorporated with the produced high aspect ratio CNTs was then casted via phase inversion method, at a wide range of CNTs loading (0-5 wt. %), in polysulphone-dimethylformamide solutions using the Philos casting system. The poly(vinylpyrrolidone) was used as pore-forming additive. To demonstrate the effect of nanocomposite morphology on the mechanical behavior of the prepared membranes, a set of control samples consisted of PSF membranes embedded with commercial CNTs at the same CNTs loading, were casted at the same conditions. The commercial CNTs had a lengths of 1 ?m to 10 ?m and outer diameters of 10 nm to 20 nm (corresponded aspect ratios ranging from 50 to 1000), with purity >95% and BET surface area of 156 m2/g. The effects of CNTs content and aspect ratio on morphological, water transport and mechanical properties of the prepared PSF-based porous membranes were investigated. The surface and cross-section morphologies of PSF/CNTs porous membranes were examined using scanning electron microscopy (SEM). The orientation, dispersion and distribution of CNTs within polymer membranes were evaluated for the membrane samples with different CNTs content and CNTs aspect ratio. The average membrane pore size was evaluated by using SEM image analysis software. Uniaxial tensile behavior of the membranes was characterized by means of a universal material testing machine under different testing conditions. Wet specimens were carefully cut from the casted membranes by using a razor blade. Elastic, plastic and failure behaviors of the membranes are analyzed with the impacts of CNTs content and aspect ratio. The macroscopic mechanical behaviors of the membranes are correlated with their strain induced microstructure evolution by using SEM. In this, pore shape evolution, pore and CNTs orientations, neighboring pore interaction, interface between the CNTs and PSF matrix and the failure behavior of the deformed porous membranes were analyzed. The macroscopic stress-strain responses of the membranes were correlated with the microstructure of the studied nanocomposites membranes to provide a better understanding of materials' processing-microstructure-properties relationship.qscienc

Engineering the Surface and Mechanical Properties of Water Desalination Membranes Using Ultralong Carbon Nanotubes

In this work, novel polysulphone (PS) porous membranes for water desalination, incorporated with commercial and produced carbon nanotubes (CNT), were fabricated and analyzed. It was demonstrated that changing the main characteristics of CNT (e.g., loading in the dope solutions, aspect ratio, and functionality) significantly affected the membrane properties and performance including porosity, water flux, and mechanical and surface properties. The water flux of the fabricated membranes increased considerably (up to 20 times) along with the increase in CNT loading. Conversely, yield stress and Young’s modulus of the membranes dropped with the increase in the CNT loading mainly due to porosity increase. It was shown that the elongation at fracture for PS/0.25 wt. % CNT membrane was much higher than for pristine PS membrane due to enhanced compatibility of commercial CNTs with PS matrix. More pronounced effect on membrane’s mechanical properties was observed due to compatibility of CNTs with PS matrix when compared to other factors (i.e., changes in the CNT aspect ratio). The water contact angle for PS membranes incorporated with commercial CNT sharply decreased from 73° to 53° (membrane hydrophilization) for membranes with 0.1 and 1.0 wt. % of CNTs, while for the same loading of produced CNTs the water contact angles for the membrane samples increased from 66° to 72°. The obtained results show that complex interplay of various factors such as: loading of CNT in the dope solutions, aspect ratio, and functionality of CNT. These features can be used to engineer membranes with desired properties and performance

Optimum Forming Loading Patlis for Pb-Sn Superplastic Sheet l\/laterials

The bulge forming performance of Pb-Sn superplastic I Introduction The bulge forming technique is considered the most common practice employed in forming superplastic materials, and has received considerable attention. The main concerns of these studies were to predict the profiles of the formed sheets. Most of the results are obtained under constant forming pressure, and cannot be generalized to include cases with variable forming pressure. In general, no or little effort has been made in these studies to develop optimum forming pressure profiles. In addition, the aforementioned studies employed relations based on uniaxial test data and extended to biaxial cases through definitions of effective stress and effective strain, assuming isotropic behavior. Recent results Since actual forming operations involve multiaxial loading condition, the existing models have limited predictive capabilities of thinning and failure. Therefore, and in order to prevent premature failure, low "safe" pressure is usually employed, which prolongs the forming process. This presents the challenge faced by researchers in this field; using optimum forming pressure profiles that not only reduce the forming time, but also maintain the integrity of the formed parts. In this paper, the bulge forming performance of Pb-Sn superplastic sheet materials is evaluated under different forming pressure profiles. Results are evaluated in terms of the achieved dome height (amount of deformation), thickness distribution (thinning), and forming time. In addition, an "optimum" forming pressure profile based on variable strain rates is proposed, and the results are compared with the results of constant strain rate pressuretime profiles. II Experimental In order to characterize the deformation of superplastic materials under multiaxial loading conditions, a biaxial tension test was designed based on the bulge forming process. Through a pressure control scheme, the superplastic sheet material is free formed by pressed air in a hemispherical chamber at pre-determined pressure profiles. II.l Experimental Setup. The pressure control system consists of: a PC running a main control software, a compressed air tank, a digital pressure transducer, two mass flow valves, and a forming chamber. The pressurized air tank supplies compressed air to a pressure line consisting of an input flow valve, a release valve and a digital pressure transducer. The regulated air is then fed to the forming chamber. The openings of the Journal of Engineering IVIaterials and Technolog