Dry fine grinding of Norway spruce (<em>Picea abies</em>) wood in impact-based fine grinding mills

Abstract Wood powders are used in numerous applications such as thermoplastics and filters, and a lot of research effort has been put into developing novel ways of utilising them. The mechanical processing of wood powders, especially at particle sizes below 100 µm, has been reported in several studies, but they lack information on the effect of fine grinding conditions on the particle morphology and cellulose crystallinity, both of which are important parameters in the further processing of wood powders and in their various applications. This makes it very difficult to design and optimise fine grinding processes with different applications in mind. The aim of this thesis was to study the dry fine grinding of wood in several impact-based fine grinding mills in order to find out their effect on the properties of the wood and to study the energy required for the mechanical processing of the resulting powders. The effect of the main operational parameters on the properties of dried Norway spruce wood and the energy consumption was studied using three impact-based fine grinding mills that were capable of pulverising the wood down to a median particle size of less than 25 µm. It was found that the impact events occurring in media mills can be used for the production of very fine wood powders with lower cellulose crystallinity and rounder shaped particles having more uniform shape distribution than powders pulverised to a similar size range by means of impact events in non-media mills. A practical estimate was obtained for the minimum specific energy consumption in fine grinding in mills involving grinding media that could be utilised as a target for optimisation. Impact-based media milling under cryogenic conditions can be used to obtain different Norway spruce wood powders from those produced under ambient grinding conditions, i.e. without the freezing effect of nitrogen liquid. The energy efficiency of fine grinding can be enhanced by choosing cryogenic rather than ambient conditions. The moisture content of the wood has greater influence on the size and shape of the particles when milling is accomplished under ambient conditions. Torrefaction can reduce the energy consumption in impact-based media mills for median particle sizes over 17.4 µm (± 0.2 µm), while the shape and cellulose crystallinity of the particles are not significantly affected by torrefaction pretreatment as a function of energy consumption.Tiivistelmä Puujauheita käytetään laajalti erilaisissa sovelluksissa, kuten esimerkiksi biokomposiiteissa ja suodattimissa. Tämän lisäksi on olemassa paljon tutkimustietoa siitä, kuinka puujauheita voitaisiin hyödyntää laajemminkin. Puu voidaan mekaanisesti prosessoida alle 100 µm:n kokoluokkaan, mutta yksityiskohtaista tietoa kuivahienojauhatuksen olosuhteiden vaikutuksesta jauheiden morfologiaan ja selluloosan kiteisyyteen ei ole saatavilla. Puujauheen morfologialla ja selluloosan kiteisyydellä on kuitenkin merkittävä vaikutus sovelluksia ja jatkojalostusta ajatellen. Puun kuivahienojauhatuksen tiedon puute hankaloittaa merkittävästi prosessin suunnittelua ja optimointia erilaisia sovelluksia varten. Tämän väitöskirjan tavoitteena on selvittää iskuihin perustuvien hienojauhimien vaikutukset puun ominaisuuksiin ja tutkia mekaanisen prosessoinnin energiatehokkuutta hienojauhatuksessa. Tutkimuksessa selvitettiin kolmen erilaisen iskuun perustuvan hienojauhatusmyllyn pääasiallisten operointiparametrien vaikutusta kuivatun metsäkuusen ominaisuuksiin ja energiankulutukseen. Jokaisella hienojauhimella onnistuttiin tuottamaan puujauhoja, joiden mediaanikoko oli alle 25 µm. Iskuihin perustuvalla jauhinkappalemyllyllä saatiin tuotettua puujauhoa, jonka selluloosan kiteisyys on alhaisempi ja partikkelimuodot pyöreämpiä verrattuna samankokoisiin puujauhoihin, jotka on tuotettu iskuihin perustuvilla jauhinkappaleettomilla hienojauhatusmyllyillä. Työssä saatiin käytännöllinen arvio kuivatun metsäkuusen hienojauhatuksen minimienergiankulutukselle iskuihin perustuville jauhinkappalemyllyille, mitä voidaan käyttää kyseisten myllytyyppien optimoinnin tavoitteena. Työssä havaittiin lisäksi, että kryogeenisiä jauhatusolosuhteita käyttämällä voidaan tuottaa erilaisia puujauhoja verrattuna puujauhoihin, jotka prosessoidaan ilman nestetyppijäädytystä, kun jauhatus suoritetaan iskuihin perustuvalla jauhinkappalemyllyllä. Ilman nestetyppijäädytystä puun kosteuspitoisuudella on merkittävämpi vaikutus puujauhojen ominaisuuksiin kuin kryogeenisissä olosuhteissa jauhetuilla. Kryogeenisillä jauhatusolosuhteilla voidaan parantaa myös jauhatuksen energiatehokkuutta. Torrefioinnilla voidaan vähentää hienojauhatuksen energiankulutusta iskuihin perustuvilla jauhinkappalemyllyillä, kun tavoitekoon mediaani on yli 17,4 µm (± 0,2 µm). Torrefioinnilla ei ole vaikutusta selluloosan kiteisyyteen tai partikkeleiden muotoon energiankulutuksen funktiona

Use of tube flow fractionation in wood powder characterisation

Abstract The size and shape of powdered wood particles are important properties when considering their use in wood burning or the production of biofuels, biocomposites and biochemicals. Different measurement techniques can be used to measure particle size, but unfortunately these do not provide information about the shape of the wood particles. In this study, a fast and reliable tube flow fractionation method (analysing time 3min; particle size range 1 μm-2000 μm; analysed particles per sample 30,000–200,000) is used to separate water-diluted wood powders which varies by size and shape. 30 different milled wood powder samples are analysed (average particle size from 20 μm to 300 μm and average aspect ratio from 3 to 10). The major benefit in tube flow fractionation method is that the concealment of the finest particles in CCD imaging is avoided by applying the imaging unit after the fractionation of wood particles. Wood powder can easily be separated into different fractions by leading the water-diluted sample flow into different beakers for certain time periods. The transmittance signal after tube flow fractionating yields information about the particle size, and optical imaging provides information about the morphology of the particles. It was found in this study that rotor impact milling to a finer size range produces small but elongated particles. Additionally there were only small differences in the particle size distributions between jet milled and oscillatory ball milled samples, but it was noticed that oscillatory ball milled powders have a significantly lower aspect ratio than jet milled samples

Fine grinding of wood:overview from wood breakage to applications

Abstract Due to its abundance, wood is the pre-eminent lignocellulosic raw material for a sustainable bioeconomy based society. Wood is widely used as fuel, construction material, and raw material in cellulose and lignocellulose based products. Besides the established uses of wood powder, like co-firing with coal and biofuel production, there are also novel uses and process applications, e.g., advanced wood-plastic composites and biochemical production are emerging for which the pulverization or fine grinding of wood is an essential pre-treatment step. Due to the tenacious nature of the wood matrix, size reduction is an energy intensive process and thermal or chemical pre-treatment may be needed to improve economy. This paper provides a broad overview of the fine grinding of wood. First, wood breakage mechanisms and the mechanisms of size reduction are presented, followed by fine grinding techniques and wood pre-treatment methods. A comparison of the specific energy consumption of wood fine grinding in both a gaseous and liquid environment is illustrated. Additionally, examples are given of the role played by pre-treatment methods in decreasing energy consumption. The particle aspect ratio is discussed briefly. Finally, the use and requirements of wood powders in various applications are discussed