Study of cutting force and surface roughness on drilling stainless steel 316L under various coolant condition

Drilling is the metal cutting process that are widely used in industrial sector such as in aerospace, automotive and manufacturing to produce a various of durable parts. Stainless steels in general are regarded as difficult to machine materials due to their high tendency to work harden; their toughness and relatively low thermal conductivity. In this research, the experimental setup for the effect of various parameters on drill performance in term of cutting force and surface roughness. Stainless steel 316L used as workpiece and uncoated tungsten carbide drill bit as the tool. From the experimental investigation, the results show that internal coolant with helix angle of 40 and feed rate of 0.1 mm/rev condition is the best drilling condition in term of thrust force and surface roughness. By observation on experiment, MQL coolant condition give highest thrust force while internal coolant is best condition to have most minimum force. For internal coolant, MQL and external supply, the optimum helix angle to obtain low surface roughness is 15° and 40°

Performance evaluation of palm-olein TMP ester containing hexagonal boron nitride and an oil miscible ionic liquid as bio-based metalworking fluids

Bio-based lubricants from vegetable oils are seen as a great potential alternative to the ever declining petroleum oil sources. Vegetable oils are highly biodegradable and non-toxic, pose good lubricating properties and do not require high production costs. Palm oils as the main renewable oil sources in Southeast Asia are being widely used as cooking oils. Researches have been conducted to expand their potential usage as lubricants for manufacturing applications. In this study, a chemically modified palm olein trimethylolpropane (TMP) ester (MRPO) containing various additives has been tested for their tribological characteristics. Two types of additives; hexagonal boron nitride (hBN) nanoparticles as solid lubricants and phosphonium-based ionic liquid (PIL) as an oil-miscible liquid additive were added into the MRPO to enhance its physical and tribological properties. Four ball wear tests were performed on steel/steel contacts lubricated with each of the lubricant samples. The experimental results presented improved physical properties as well as good antiwear and antifriction performances of the lubricant mixtures compared to the base oil. A minute quantity of PIL (1 wt. %) and hBN nanoparticles (0.05 wt. %) are found to increase the tribological performance of the MRPO, as well as when they are mixed together as lubricant additives into the base oil. The tribological improvements posed by the MRPO+PIL1% revealed better than or comparable results to the conventional synthetic ester and therefore is seen suitable for the use as a new advanced renewable bio-based metalworking fluid for manufacturing activities that corresponds to the energy saving benefits and environmental concerns