Predicting the influence of strain on crack length measurements performed using the potential drop method

The potential drop (PD) crack growth measurement technique is sensitive to strain accumulation which is often erroneously interpreted as crack extension. When testing ductile materials these errors can be significant, but in many cases the optimum method of minimising or supressing them remains unknown because it is extremely difficult to measure them experimentally in isolation from other sources of error, such non-ideal crack morphology. In this work a novel method of assessing the influence of strain on PD, using a sequentially coupled structural electrical finite element (FE) model, has been developed. By comparing the FE predictions with experimental data it has been demonstrated that the proposed FE technique is extremely effective at predicting trends in PD due to strain. It has been used to identify optimum PD configurations for compact tension, C(T), and single edge notched tension, SEN(T), fracture mechanics specimens and it has been demonstrated that the PD configuration often recommended for C(T) specimens can be subject to large errors due to strain accumulation. In addition, the FE technique has been employed to assess the significance of strain after the initiation of stable tearing for a monotonically loaded C(T) specimen. The proposed FE technique provides a powerful tool for optimising the measurement of crack initiation and growth in applications where large strains are present, e.g. J-R curve and creep crack growth testing

Improvements in the Measurement of Creep Crack Initiation and Growth Using Potential Drop

To predict the residual life of components operating in the creep regime, it is vital to accurately identify crack initiation, and measure subsequent crack growth, in laboratory tests. Potential drop (PD) measurements, used for this purpose, are susceptible to errors caused by the accumulation of creep strain. For creep ductile materials, this can result in highly conservative crack initiation models and the implementation of unnecessary inspection and maintenance programmes that can cost millions of pounds in lost revenue. Conversely, the crack growth models can be non-conservative. Using a novel combination of interrupted creep crack growth (CCG) tests and sequentially coupled structural-electrical finite element analyses a new method of interpreting PD data has been developed and validated. It uses an increase in gradient on a plot of PD vs. load-line displacement to accurately identify crack initiation. This has been compared to the current method in ASTM E1457-15 by reanalysing data from CCG tests performed on a range of materials at various temperatures and loads. The initiation times, measured using the current ASTM method, were underestimated by factors of up to 23 and the subsequent crack growth rates were underestimated by factors of up to 1.5

A unified potential drop calibration function for common crack growth specimens

Calibration functions, used to determine crack extension from potential drop measurements, are not readily available for many common crack growth specimen types. This restricts testing to a limited number of specimen types, typically resulting in overly conservative material properties being used in residual life assessments. This paper presents a unified calibration function which can be applied to all common crack growth specimen types, mitigating this problem and avoiding the significant costs associated with the current conservative approach. Using finite element analysis, it has been demonstrated that Johnson’s calibration function can be applied to the seven most common crack growth specimen types: C(T), SEN(T), SEN(B), M(T), DEN(T), CS(T) and DC(T). A parametric study has been used to determine the optimum configuration of electrical current inputs and PD probes. Using the suggested configurations, the error in the measurement of crack extension is <6% for all specimen types, which is relatively small compared to other sources of error commonly associated with the potential drop technique

Experimental Determination of Elastic and Plastic LLD Rates During Creep Crack Growth Testing

Elastic and plastic load line displacement (LLD) rates are often ignored when analyzing Creep Crack Growth (CCG) tests due to difficulties in accurately determining their value for complex crack morphologies typical of creep. Instead, the total LLD rate is assumed to be entirely due to creep. This simplistic approach overestimates the crack tip characterizing parameter C* which is non-conservative. This paper presents a review of the current method of interpreting CCG test data in ASTM E1457 and proposes an improved approach which accounts for the elastic and plastic LLD rates. Estimations of the elastic and plastic LLD rate are obtained from a partial unload immediately after load-up and a full unload, at the end of the test, prior to final failure. Some finite element validation of this method is presented. Implementing this approach will facilitate more realistic CCG laws

Re-Evaluation of the Potential Drop Technique for Measuring Creep Crack Initiation and Growth

During a creep crack growth (CCG) test, any change in PD after the initial load-up is attributed to crack growth however, creep strains which accumulate at the crack tip will also influence the PD. This is a possible source of error in the measurement of incubation time subsequent crack growth. A method of differentiating between the influence of creep strains and crack growth is therefore required, particularly for ductile materials where the influence of these strains on PD during may be significant. It has been predicted using finite element modelling that the relationship between load-line displacement (LLD) and PD is different during incubation and crack growth. A point of inflection on a plot of PD against LLD should therefore identify the onset of crack growth, similar to the approach often employed during J-R curve testing. This paper presents experimental validation of the proposed new method. Three nominally identical CCG tests were performed on C(T) specimens manufactured from ex-service type 316H stainless steel and interrupted after different amounts of crack extension. The proposed new method of interpreting the PD data can accurately identify the onset of crack growth. The incubation time can be very different to the time for 0.2 mm of crack growth to occur which is the current definition of crack initiation in ASTM E1457 13. This difference in incubation period can also effect the subsequent crack growth rate measurements, particularly for tests where small amounts of crack growth occur

The Influence of Creep Strain on Crack Length Measurements Using the Potential Drop

One of the most common methods for estimating crack extension in the laboratory is electrical potential drop (PD). A key limitation of this technique is that it is sensitive to strains at the crack tip as well as crack extension. When producing J-R curves the onset of crack growth may be identified from a point of inflection on a plot of PD vs. CMOD. For creep crack growth (CCG) tests however, the effects of strain are often ignored. This paper investigates whether a similar method may be applied to CCG testing. A single CCG test was performed on type 316H stainless steel and a point of inflection, similar to that observed during J-R curve testing was identified. A finite element (FE) based approach was used to investigate this phenomenon further. A 3D sequentially-coupled structural-electrical FE model was used to reproduce the experimental PD vs. CMOD plot up to the point of inflection. The model was capable of predicting the general relationship between strain and PD. It predicted the magnitude of the change in PD to within 30%. A simplified 2D FE model was then used to perform a parametric study to investigate whether a similar trend may be expected for a range of materials. Power law tensile and creep properties were investigated with stress exponents of 1, 3 and 10. The results confirm that a point of inflection should be observable for the range of material properties considered

Mon2-monocytes and increased CD-11b expression before transcatheter aortic valve implantation are associated with earlier death

Background: In the first three months after Transcatheter aortic valve implantation (TAVI), a remarkable number of patients have an unfavorable outcome. An inflammatory response after TAVI is suspected to have negative effects. The exact mechanisms remain unclear. We examined the influence of monocyte subpopulations on the clinical outcome, along with the degree of monocyte activation and further parameters of inflammation and platelet activation. Methods: Flow-cytometlic quantification analyses of peripheral blood were done in 120 consecutive patients who underwent TAVI (one day before TAVI and on day 1 and 7 after TAVI). Monocyte-subsets were defined by their CD14 and CD16 expression, monocyte-platelet-aggregates (MPA) by CD14/CD41 co-ex pression. The extent of monocyte activation was determined by quantification of CD11b-expression (activation epitope). Additionally, pro-inflammatoiy cytokines such as interleukin (IL)-6, IL-8, C-reactive protein were measured with the cytometric bead array method or standard laboratory tests. Results: Elevated Mon2 (CD14(-+)CD16(+)) - monocytes (38 vs. 62 cells/mu l, p < 0.001) and a high expression of CD11b prior to TAVI (MIL 50.1 vs. 84.6, p < 0.05) were independently associated with death 3 months after TAVI. Mon2 showed the highest CD11b-expression and CD11b correlated with platelet activation and markers of systemic inflammation. Even CRP and IL-8 before TAVI were associated with death after TAVI. In contrast, a systemic inflammation response shortly after TAVI was not associated with early death. Conclusions: Elevated Mon2-monocytes and a high level of monocyte activation before TAVI are associated with early mortality after TAVI. Chronic inflammation in aging patients seems to be an important risk factor after TAVI. (C) 2020 Elsevier B.V. All rights reserved