Influence of different polishing materials in the material removal of steel samples

The quality of injection moulded polymer optic parts depends on the surface finish of the respective mould. In order to improve and control the surface finish of the mould it is important to be able to keep the material removal constant during the polishing process of these moulds. This will provide a tactical material removal therefore allowing a controlled correction of the mould’s surface geometry. The aim of this work is to study the influence of different polishing materials in the material removal rate and its reproducibility during the polishing process of hardened steel. Different polyurethane polishing materials with different fillers were tested. It was observed that the filler material of the polyurethane is crucial in order to obtain constant and reproducible results. Experiments were carried out with an industrial robot and the material removal’s depth value was compared

Material removal simulation for steel mould polishing

The surface finish of an injection mould influences the quality of the moulded polymer optic parts. In order to improve and control the surface finish of the mould it is important to be able to predict the material removal during the polishing process of this mould. The aim of this work is to predict the material removal during the polishing process, comparing the results obtained from polishing attempts on steel samples and the results obtained from a simulation model. A simulation model is developed with the abrasive wear Holm-Archard equation in ANSYS. This simulation model will help to eliminate the iterative trial and error polishing, therefore facilitating the steel mould production

Stress, coping, and depression: Testing a new hypothesis in a prospectively studied general population sample of U.S.-born Whites and Blacks

http://dx.doi.org/10.1016/j.socscimed.2010.12.00

Ascertaining life cycle inventory data for electrical discharge machining

AbstractSustainable manufacturing systems require accounting for both product and process level environmental impacts. Established methods and databases are available for product level environmental impact assessment. However, there is a lack of data for process level or use phase assessments despite these being responsible for a significant share of the total environmental impact. This lack of data is even further exacerbated for unconventional machining (UCM) - unit process Life Cycle Inventory (LCI) data for UCM processes has particularly limited records in LCI databases. Electrical discharge machining (EDM), which is the most widely used UCM process, is reported as much less energy efficient compared to conventional machining processes. In addition to that, EDM produces wastes in solid, liquid, gas and aerosol form increasing its environmental footprint. The purpose of this study is to ascertain LCI data for EDM processes and thus to facilitate improved life cycle assessment during the use phase. The study takes insights of CO2PE!-methodology, a systematic inventory analysis of the use phase of manufacturing unit processes. Case studies are carried out with an industrial die and mould manufacturer. The resultant data for die sinking and wire EDM is then compared with publicly available data. Challenges of generalising LCI data are discussed with future improvement potentials

Determination of the Potential Impact of Domestic Anaerobic Digester Systems: A Community Based Research Initiative in Rural Bangladesh

This research examines the potential impact of domestic anaerobic digester (AD) systems adopted in Bangladesh and similar developing countries. Cattle dung and poultry litter feed stocks were specifically investigated, because these were freely available and plentiful to people living within agricultural areas of rural Bangladesh. Data was collected to ascertain whether these two representative AD facility types provide tangible social, economic and environmental impact that benefits homeowners. Primary quantitative and qualitative data was obtained by field data collection, and meeting with expert groups and stakeholders. Empirical analysis conducted revealed that variations were found in the biomass feedstocks available on different sites but also differences were apparent in terms of the operations and maintenance (O and M) systems of the biogas plants operated. The biogas and methane yield variation was also measured, and variations were found in the cattle dung and poultry litter AD yield capacity. Overall, 64% of feedstock was utilised, 91% of biogas plants remain underfed and energy yield efficiency was 57% from cattle smallholdings’ AD and 28% from poultry farms’ AD. These results showed that small scale AD can offer a significant impact upon rural lifestyles through augmented economics, improved social activities, relationship building with neighbours and improved lifestyle achieved via time savings accrued. These results could help rural entrepreneurs, AD equipment providers and government institutions to develop a road map to implement future AD installation on a much wider geographical scale

The impact of conventional and organic farming on soil biodiversity conservation: a case study on termites in the long-term farming systems comparison trials in Kenya

A long-term experiment at two trial sites in Kenya has been on-going since 2007 to assess the effect of organic and conventional farming systems on productivity, profitability and sustainability. During these trials the presence of significant numbers of termites (Isoptera) was observed. Termites are major soil macrofauna and within literature they are either depict as ‘pests’ or as important indicator for environmental sustainability. The extent by which termites may be managed to avoid crop damage, but improve sustainability of farming systems is worthwhile to understand. Therefore, a study on termites was added to the long-term experiments in Kenya. The objectives of the study were to quantify the effect of organic (Org) and conventional (Conv) farming systems at two input levels (low and high) on the abundance, incidence, diversity and foraging activities of termites. The results showed higher termite abundance, incidence, activity and diversity in Org-High compared to Conv-High, Conv-Low and Org-Low. However, the termite presence in each system was also dependent on soil depth, trial site and cropping season. During the experiment, nine different termite genera were identified, that belong to three subfamilies: (i) Macrotermitinae (genera: Allodontotermes, Ancistrotermes, Macrotermes, Microtermes, Odontotermes and Pseudocanthotermes), (ii) Termitinae (Amitermes and Cubitermes) and (iii) Nasutitiermitinae (Trinervitermes). We hypothesize that the presence of termites within the different farming systems might be influenced by the types of input applied, the soil moisture content and the occurrence of natural enemies. Our findings further demonstrate that the organic high input system attracts termites, which are an important, and often beneficial, component of soil fauna. This further increases the potential of such systems in enhancing sustainable agricultural production in Kenya