Effect of Processing Parameters on the Density and Microstructure of Direct Laser Sintered Al-12Si Powders

The effect of processing parameters on the sintering behaviour of gas atomised Al-12Si powders has been investigated. Laser power, scanning rate, scan spacing and layer thickness are found to control the densification and the resultant microstructural characteristics of the laser sintered parts. It was found that sintered density increased as the energy density increased reaching a maximum of 80.2% at an energy input per unit volume of 67 J mm-3. For parts produced with a slightly lower power density (50 J mm-3), the microstructure consisted of fine dendrites with interconnected porosity while parts fabricated with a slightly higher power density (100 J mm-3) were noted to have a preponderance of coarse dendrites with a discontinuous network of irregular shaped pores surrounded by a fully dense aluminium-silicon matrix.Mechanical Engineerin

Mass Customization of Foot Orthosis for Rheumatoid Arthritis

Rheumatoid arthritis (RA) is an inflammatory disease, which can cause pain, stiffness, and swelling in the joints of hands and feet. The foot is a major site for RA involvement and a major source of disability resulting from this disease. This paper introduces research which aims to create a mass customisation process for customised orthoses for patients with RA. 3D laser scanning, and gait analysis will be used to generate the orthosis geometry and rapid manufacturing, namely the selective laser sintering (SLS) process, will be used to produce the orthoses. The SLS process enables the incorporation of compositional functional elements, such as locally adjusted stiffness or flexibility, into the orthosis design. The process involved two central elements. The first was a literature survey to identify orthotic design rules for foot impairments in RA. This survey will form a platform for the design rule development and will be complemented by data obtained from two patient trials. The second is a virtual three-segment foot model, created in Anybody dynamics modelling software which can be motivated by data measured from patients using 3D motion capture and force plate systems. Once the measured data has been applied to the model, a virtual insole can be used to simulate the effects of various features in the orthosis. Considerable variation was noted in the literature for types of material, design and methods of orthotic construction. Pressure redistribution using cushioning materials was consistently mapped to painful deformed joints. Orthoses with contoured surfaces, either custom- or mass produced in thermoplastic materials of varying stiffness and density were mapped to joint motion control and deformity prevention. The paper will also describe applying patient gait data to the Anybody model, and then altering the gait pattern by applying the insole model. Future work will also be discussed.Mechanical Engineerin

Selective Laser Sintering of Polymer Nanocomposites

This paper describes the fabrication and characterization of polymer nanocomposite (PNC) materials for use in the selective laser sintering (SLS) process. PNC materials are of great interest generally because of their excellent physical properties, and offer excellent potential in rapid manufacturing of structural polymeric parts. Three different nano additive materials have been used: cerium oxide IV, yttrium stabilized zirconia, and layered Hectorite clay. These materials have been used to reinforce PA6 polymer using solution blending and spray drying to create powder with particle sizes in the range of 5-40 µm. The mechanical properties and microstructure of the PNC materials have been evaluated and the results compared to those of unfilled polymer.Mechanical Engineerin

Strength of the DTM RapidSteel 1.0 Material

This paper reports the results of a study into the strength of the DTM RapidSteel 1.0 material. Elastic modulus and strength of the metal/copper composite material was investigated as a function of the distance from the point of copper infiltration, the furnace cycle duration, and the furnace type. The microstructure of the RapidSteel material was also examined in an attempt to understand the science behind the infiltration process. The results have implications for the design of tools to be made using the RapidTool process in situations where the tool will be used as a production tool, rather than a prototype tool.Mechanical Engineerin

Mechanical Properties and Biological Responses of Bioactive Glass Ceramics Processed using Indirect SLS

This paper will report on research which aims to generate bone replacement components by processing bioactive glass-ceramic powders using indirect selective laser sintering. The indirect SLS route has been chosen as it offers the ability to tailor the shape of the implant to the implantation site, and two bioactive glass ceramic materials have been processed through this route: apatite-mullite and apatite-wollostanite. The results of bend tests, to investigate mechanical properties, and in vitro and in vivo experiments to investigate biological responses of the materials will be reported, and the suitability of completed components for implant will be assessed.Mechanical Engineerin

Inferring physical conditions in interstellar clouds of H_2

We have developed a code that models the formation, destruction, radiative transfer, and vibrational/rotational excitation of H_2 in a detailed fashion. We discuss how such codes, together with FUSE observations of H_2 in diffuse and translucent lines of sight, may be used to infer various physical parameters. We illustrate the effects of changes in the major physical parameters (UV radiation field, gas density, metallicity), and we point out the extent to which changes in one parameter may be mirrored by changes in another. We provide an analytic formula for the molecular fraction, f_H2, as a function of cloud column density, radiation field, and grain formation rate of H_2. Some diffuse and translucent lines of sight may be concatenations of multiple distinct clouds viewed together. Such situations can give rise to observables that agree with the data, complicating the problem of uniquely identifying one set of physical parameters with a line of sight. Finally, we illustrate the application of our code to an ensemble of data, such as the FUSE survey of H_2 in the Large and Small Magellanic Clouds (LMC/SMC), in order to constrain the elevated UV radiation field intensity and reduced grain formation rate of H_2 in those low- metallicity environments.Comment: 33 pages (aastex, manuscript), 9 figures (3 color). accepted to Ap

Coulomb interactions in single, charged self-assembled quantum dots: radiative lifetime and recombination energy

We present results on the charge dependence of the radiative recombination lifetime, Tau, and the emission energy of excitons confined to single self-assembled InGaAs quantum dots. There are significant dot-to-dot fluctuations in the lifetimes for a particular emission energy. To reach general conclusions, we present the statistical behavior by analyzing data recorded on a large number of individual quantum dots. Exciton charge is controlled with extremely high fidelity through an n-type field effect structure, providing access to the neutral exciton (X0), the biexciton (2X0) and the positively (X1+) and negatively (X1-) charged excitons. We find significant differences in the recombination lifetime of each exciton such that, on average, Tau(X1-) / Tau(X0) = 1.25, Tau(X1+) / Tau(X0) = 1.58 and Tau(2X0) / Tau(X0) = 0.65. We attribute the change in lifetime to significant changes in the single particle hole wave function on charging the dot, an effect more pronounced on charging X0 with a single hole than with a single electron. We verify this interpretation by recasting the experimental data on exciton energies in terms of Coulomb energies. We show directly that the electron-hole Coulomb energy is charge dependent, reducing in value by 5-10% in the presence of an additional electron, and that the electron-electron and hole-hole Coulomb energies are almost equal.Comment: 8 pages, 7 figures, submitted to Phys. Rev.