Diesel exhaust-gas reforming for H2 addition to an aftertreatment unit

This is the post-print version of the final paper published in Chemical Engineering Journal. The published article is available from the link below. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. Copyright @ 2008 Elsevier B.V.The work described in this paper has been undertaken as part of the design of an integrated system comprising a diesel engine, an exhaust-gas fuel reformer and a NOx aftertreatment unit. The exhaust-gas reformer is used to provide hydrogen-rich reformate to the NOx aftertreatment unit, containing a hydrocarbon-SCR catalyst, in order to improve its NOx reduction activity at low exhaust-gas temperatures. The reformer configuration and operating parameters have been examined in order to optimise the performance of the hydrocarbon-SCR catalyst, which is promoted by the presence of H2 but inhibited by CO. The length of the catalyst bed inside the reformer is a key factor in determining the extent to which the water-gas shift reaction can contribute to the reforming process, and therefore strongly influences the proportions of CO and H2 in the reformate. However, it is also necessary for the reactant ratios at the reformer inlet to be controlled in response to changes in the engine operating conditions. In practice, this means that the rate of fuel addition to the reformer needs to be optimised for different exhaust gas compositions and space velocities

Performance, combustion and emissions of a diesel engine operated with reformed EGR. Comparison of diesel and GTL fuelling

This is the post-print version of the final paper published in Fuel. The published article is available from the link below. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. Copyright @ 2008 Elsevier B.V.In this work, the effects of a standard ultra-low sulphur diesel (ULSD) fuel and a new, ultra-clean synthetic GTL (gas-to-liquid) fuel on the performance, combustion and emissions of a single-cylinder, direct injection, diesel engine were studied under different operating conditions with addition of simulated reformer product gas, referred to as reformed EGR (REGR). For this purpose various levels of REGR of two different compositions were tested. Tests with standard EGR were also carried out for comparison. Experiments were performed at four steady state operating conditions and the brake thermal efficiency, combustion process and engine emission data are presented and discussed. In general, GTL fuel resulted in a higher brake thermal efficiency compared to ULSD but the differences depended on the engine condition and EGR/REGR level and composition. The combustion pattern was significantly modified when the REGR level was increased. Although the extent of the effects of REGR on emissions depended on the engine load, it can be generally concluded that an optimal combination of GTL and REGR significantly improved both NOx and smoke emissions. In some cases, NOx and smoke emission reductions of 75% and 60%, respectively, were achieved compared to operation with ULSD without REGR. This offers a great potential for engine manufacturers to meet the requirements of future emission regulations.Shell Global Solutions UK, the Government of Castilla-La Mancha (Spain) and the Royal Thai Government

Enhancing the NO2/NOx ratio in compression ignition engines by hydrogen and reformate combustion, for improved aftertreatment performance

Enhanced NO2 production (without raising total NOx) in a diesel engine combustion chamber can improve the performance of several catalytic aftertreatment systems. Thus this can facilitate a further reduction in key regulated emissions such as nitrogen oxides (NOx) and particulate matter (PM) emissions. The oxidation of NO to NO2 is an important intermediate step involved in all current aftertreatment systems that are designed for NOx and PM catalytic removal. The performance of both NOx control systems and catalysed particulate filters depend highly on the NO2 concentration. In this work we have examined the influence of using hydrogen (H2) and simulated reformate (H2, CO and EGR gases) as a supplement to diesel fuel on NO2 production. In actual engine applications a reformer will be integrated within the engine EGR system. This will not only provide the engine with recirculated exhaust gas (i.e. EGR), but will enrich it with H2 and CO. The effects of adding H2 or reformate results in a significant decrease in total engine-out NOx emissions, as well as an increase in both NO2 concentration and NO2/NOx ratio. The influence of the simulated reformate combustion on the NO2 production is dependent on the engine load and in-cylinder conditions. It was observed that both reformate composition and concentration significantly influence the NO2/NOx ratio of the exhaust gas. Air/fuel ratio, combustion efficiency and in-cylinder temperatures were the most influential parameters in this study. The NO2 production was dependent on the EGR addition and air/fuel ratio