Pitch Control of Hexagonal Non-Close-Packed Nanosphere Arrays Using Isotropic Deformation of an Elastomer

Self-assembly of colloidal nanospheres combined with various nanofabrication techniques produces an ever-increasing range of two-dimensional (2D) ordered nanostructures, although the pattern periodicity is typically bound to the original interparticle spacing. Deformable soft lithography using controlled deformation of elastomeric substrates and subsequent contact printing transfer offer a versatile method to systematically control the lattice spacing and arrangements of the 2D nanosphere array. However, the anisotropic nature of uniaxial and biaxial stretching as well as the strain limit of solvent swelling makes it difficult to create well-separated, ordered 2D nanosphere arrays with large-area hexagonal arrangements. In this paper, we report a simple, facile approach to fabricate such arrays of polystyrene nanospheres using a custom-made radial stretching apparatus. The maximum stretchability and spatial uniformity of the poly­(dimethylsiloxane) (PDMS) elastomeric substrate is systematically investigated. A pitch increase as large as 213% is demonstrated using a single stretching-and-transfer process, which is at least 3 times larger than the maximum pitch increase achievable using a single swelling-and-transfer process. Unlike the colloidal arrays generated by the uniaxial and biaxial stretching, the isotropic expansion of radial stretching allows the hexagonal array to retain its original structure across the entire substrate. Upon radial strain applied to the PDMS sheet, the nanosphere array with modified pitch is transferred to a variety of target substrates, exhibiting different optical behaviors and serving as an etch mask or a template for molding

Air-Stable Humidity Sensor Using Few-Layer Black Phosphorus

As a new family member of two-dimensional layered materials, black phosphorus (BP) has attracted significant attention for chemical sensing applications due to its exceptional electrical, mechanical, and surface properties. However, producing air-stable BP sensors is extremely challenging because BP atomic layers degrade rapidly in ambient conditions. In this study, we explored the humidity sensing properties of BP field-effect transistors fully encapsulated by a 6 nm-thick Al₂O₃ encapsulation layer deposited by atomic layer deposition. The encapsulated BP sensors exhibited superior ambient stability with no noticeable degradation in sensing response after being stored in air for more than a week. Compared with the bare BP devices, the encapsulated ones offered long-term stability with a trade-off in slightly reduced sensitivity. Capacitance–voltage measurement results further reveal that instead of direct charge transfer, the electrostatic gating effect on BP flakes arising from the dipole moment of adsorbed water molecules is the basic mechanism governing the humidity sensing behavior of both bare and encapsulated BP sensors. This work demonstrates a viable approach for achieving air-stable BP-based humidity or chemical sensors for practical applications