Space Flight Requirements for Fiber Optic Components; Qualification Testing and Lessons Learned

"Qualification" of fiber optic components holds a very different meaning than it did ten years ago. In the past, qualification meant extensive prolonged testing and screening that led to a programmatic method of reliability assurance. For space flight programs today, the combination of using higher performance commercial technology, with shorter development schedules and tighter mission budgets makes long term testing and reliability characterization unfeasible. In many cases space flight missions will be using technology within years of its development and an example of this is fiber laser technology. Although the technology itself is not a new product the components that comprise a fiber laser system change frequently as processes and packaging changes occur. Once a process or the materials for manufacturing a component change, even the data that existed on its predecessor can no longer provide assurance on the newer version. In order to assure reliability during a space flight mission, the component engineer must understand the requirements of the space flight environment as well as the physics of failure of the components themselves. This can be incorporated into an efficient and effective testing plan that "qualifies" a component to specific criteria defined by the program given the mission requirements and the component limitations. This requires interaction at the very initial stages of design between the system design engineer, mechanical engineer, subsystem engineer and the component hardware engineer. Although this is the desired interaction what typically occurs is that the subsystem engineer asks the components or development engineers to meet difficult requirements without knowledge of the current industry situation or the lack of qualification data. This is then passed on to the vendor who can provide little help with such a harsh set of requirements due to high cost of testing for space flight environments. This presentation is designed to guide the engineers of design, development and components, and vendors of commercial components with how to make an efficient and effective qualification test plan with some basic generic information about many space flight requirements. Issues related to the ~ physics of failure, acceptance criteria and lessons learned will also be discussed to assist with understanding how to approach a space flight mission in an ever changing commercial photonics industry

Photonic Component Qualification and Implementation Activities at NASA Goddard Space Flight Center

The photonics group in Code 562 at NASA Goddard Space Flight Center supports a variety of space flight programs at NASA including the: International Space Station (ISS), Shuttle Return to Flight Mission, Lunar Reconnaissance Orbiter (LRO), Express Logistics Carrier, and the NASA Electronic Parts and Packaging Program (NEPP). Through research, development, and testing of the photonic systems to support these missions much information has been gathered on practical implementations for space environments. Presented here are the highlights and lessons learned as a result of striving to satisfy the project requirements for high performance and reliable commercial optical fiber components for space flight systems. The approach of how to qualify optical fiber components for harsh environmental conditions, the physics of failure and development lessons learned will be discussed

Space Flight Qualification on a Multi-Fiber Ribbon Cable and Array Connector Assembly

NASA's Goddard Space Flight Center (GSFC) cooperatively with Sandia National Laboratories completed a series of tests on three separate configurations of multi-fiber ribbon cable and MTP connector assemblies. These tests simulate the aging process of components during launch and long-term space environmental exposure. The multi-fiber ribbon cable assembly was constructed of non-outgassing materials, with radiation-hardened, graded index 100/140-micron optical fiber. The results of this characterization presented here include vibration testing, thermal vacuum monitoring, and extended radiation exposure testing data

Requirements validation testing on the 7 optical fiber array connector/cable assemblies for the Lunar Reconnaissance Orbiter (LRO)

In the past year, a unique capability has been created by NASA Goddard Space Flight Center (GSFC) in support of Lunar Exploration. The photonics group along with support from the Mechanical Systems Division, developed a seven fiber array assembly using a custom Diamond AVIM PM connector for space flight applications. This technology enabled the Laser Ranging Application for the LRO to be possible. Laser pulses at 532 nm will be transmitted from the earth to the LRO stationed at the moon and used to make distance assessments. The pulses will be collected with the Laser Ranging telescope and focused into the array assemblies. The array assemblies span down a boom, through gimbals and across the space craft to the instrument the Lunar Orbiter Laser Altimeter (LOLA). Through use of a LOLA detector the distance between the LRO and the Earth will be calculated simultaneously while LOLA is mapping the surface of the moon. The seven fiber array assemblies were designed in partnership with W.L. Gore, Diamond Switzerland, and GSFC, manufactured by the Photonics Group at NASA Goddard Space Flight Center (GSFC) and tested for environmental effects there as well. Presented here are the requirements validation testing and results used to insure that these unique assemblies would function adequately during the Laser Ranging 14-month mission. The data and results include in-situ monitoring of the optical assemblies during cold gimbal motion life-testing, radiation, vibration and thermal testing

Investigation of hermetically sealed commercial LiNbO3 optical modulator for use in laser/LIDAR space-flight applications

This paper is the first in a series of publications to investigate the use of commercial-off-the-shelf (COTS) components for space flight fiber laser transmitter systems and LIDAR (laser imaging detection and ranging) detection systems. In the current study, a hermetically sealed COTS LiNbO3 optical modulator is characterized for space flight applications. The modulator investigated was part of the family of “High-Extinction Ratio Modulators ” with part number MXPE-LN from Photline Technologies in Besancon, France. Device performance was monitored during exposure to a Cobalt 60 gamma-ray source. Results from the testing show little change in device operation for a total accumulated dose of 52 krad

Space flight qualification on a novel five-fiber array assembly for the Lunar Orbiter Laser Altimeter (LOLA) at NASA Goddard Space

A novel multi-mode 5-fiber array assembly was developed, manufactured, characterized and then qualified for the Lunar Orbiter Laser Altimeter (LOLA). LOLA is a science data gathering instrument used for lunar topographical mapping located aboard the Lunar Reconnaissance Orbiter (LRO) mission. This LRO mission is scheduled for launch sometime in late 2008. The fiber portion of the array assembly was comprised of step index 200/220µm multi-mode optical fiber with a numerical aperture of 0.22. Construction consisted of five fibers inside of a single polarization maintaining (PM) Diamond AVIM connector. The PM construction allows for a unique capability allowing the array side to be “clocked” to a desired angle of degree. The array side “fans-out ” to five individual standard Diamond AVIM connectors. In turn, each of the individual standard AVIM connectors is then connected to five separate detectors. The qualification test plan was designed to best replicate the aging process during launch and long term space flight environmental exposure. The characterization data presented here includes results from: vibration testing, thermal performance characterization, and radiation testing

Space Flight Qualification on a Multi-Fiber Ribbon Cable and Array Connector Assembly

NASA’s Goddard Space Flight Center (GSFC) cooperatively with Sandia National Laboratories completed a series of tests on three separate configurations of multi-fiber ribbon cable and MTP connector assemblies. These tests simulate the aging process of components during launch and long-term space environmental exposure. The multi-fiber ribbon cable assembly was constructed of non-outgassing materials, with radiation-hardened, graded index 100/140-micron optical fiber. The results of this characterization presented here include vibration testing, thermal vacuum monitoring, and extended radiation exposure testing data