Extrusion 3D Printing of Polymeric Materials with Advanced Properties

3D printing is a rapidly growing technology that has an enormous potential to impact a wide range of industries such as engineering, art, education, medicine, and aerospace. The flexibility in design provided by this technique offers many opportunities for manufacturing sophisticated 3D devices. The most widely utilized method is an extrusion-based solid-freeform fabrication approach, which is an extremely attractive additive manufacturing technology in both academic and industrial research communities. This method is versatile, with the ability to print a range of dimensions, multimaterial, and multifunctional 3D structures. It is also a very affordable technique in prototyping. However, the lack of variety in printable polymers with advanced material properties becomes the main bottleneck in further development of this technology. Herein, a comprehensive review is provided, focusing on material design strategies to achieve or enhance the 3D printability of a range of polymers including thermoplastics, thermosets, hydrogels, and other polymers by extrusion techniques. Moreover, diverse advanced properties exhibited by such printed polymers, such as mechanical strength, conductance, self-healing, as well as other integrated properties are highlighted. Lastly, the stimuli responsiveness of the 3D printed polymeric materials including shape morphing, degradability, and color changing is also discussed

3D and 4D printable dual cross-linked polymers with high strength and humidity-triggered reversible actuation

It is highly desirable but challenging to develop humidity-responsive polymers with simultaneously improved mechanical properties and 3D printability, while still displaying fast, reversible and complex shape transformations. Herein, a facile and scalable supramolecular strategy of fabricating a new class of humidity-responsive polymers is proposed to address this issue. The multiple hydrogen-bond cross-linked network is used to provide high humidity sensitivity and shear-dependent rheological behavior. Further introduction of metal coordination bonds can not only improve mechanical strength and creep resistance, but also promote reversible humidity-driven actuation and generate viscoelastic hydrogel inks. This humidity-responsive polymer with these unique combined attributes enables the potential to fabricate diverse functional materials from artificial muscles, smart electronic and catalytic devices. Moreover, diverse arbitrary architectures with spatial thickness contrast exhibiting sophisticated biomimetic 4D printing process were manufactured by direct ink writing (DIW). This material and method not only provides a general route to tune versatile functionalities and intelligent responsiveness of polymeric actuators at the molecular level, but also provides new opportunities for building exceptional 4D printed products.Funding is gratefully acknowledged from the Australian Research Council (DP180103918), and the ANU Futures Schem

Nanoparticle stripe sensor for highly sensitive and selective detection of mercury ions

Mercury and its compounds are emitted during industrial processes and are extremely harmful for eco systems and human health. Therefore, the detection of mercury ions (Hg2+) in our living and working environment is of great importance for the society and especially for the health of human beings. Here we demonstrate a proof of concept nanoparticle stripe sensor for highly sensitive and selective detection of Hg2+. This sensor is based on the changes of the charge transport between the neighboring nanoparticles in the nanoparticle stripe. The addition of Hg2+ induces a chelation between Hg2+ and carboxylic groups on the surface modification molecules and thus facilitates the charge transport, causing an increase of conductivity in the nanoparticle stripe. These nanoparticle stripes with a few layers in height and several micrometers in width possess large surface area, which increases their exposure to ions and improves the ability to detect Hg2+ at low concentrations. Besides, we studied the effect of molecular length on the sensitivity of the sensor. It is shown that the length of surface modification molecules is positively correlated with the sensitivity of the sensor. The fabricated devices exhibit a detection limit as low as 0.1 nM and a specific response towards Hg2+ ions

Aroma Molecules as Dynamic Volatile Surfactants: Functionality Beyond the Scent

Understanding of non-equilibrium processes at dynamic interfaces is indispensable for advancing design and fabrication of solid state and soft materials.The research presented here unveils specific interfacial behavior of aroma molecules and justifies their usage as multifunctional volatile surfactants. As non-conventional volatile amphiphiles we study commercially available poorly water-soluble compounds from the classes of synthetic and essential flavor oils. Their distinctive feature is high dynamic interfacial activity, so that they decrease the surface tension of aqueous solutions on a time scale of milliseconds. Another potentially useful property of such amphiphiles is their volatility, so that they notably evaporate from interfaces on a time scale of seconds. This behavior allows for control of wetting and spreading processes. A revealed synergetic interfacial behavior of mixtures of conventional and volatile surfactants is attributed to a decrease of the adsorption barrier as a result of high statistical availability of new sites at the surface upon evaporation of the volatile component. Our results offer promising advantages in manufacturing technologies which involve newly creating interfaces, such as spraying, coating technologies, ink-jet printing, microfluidics, laundry, stabilization of emulsions in cosmetic and food industry, as well as in geosciences for controlling aerosols formation