Comparing two antibacterial treatments for bioceramic coatings at short culture times

Plasma-sprayed hydroxyapatite coatings were employed industrially for decades to improve osteointegration of articular implants, but many studies have warned about the problems inherent to this procedure (mechanical properties, harmful phases). Consequently, a combination of hydroxyapatite with TiO2 sprayed by high velocity oxy-fuel spray was considered in this study. As infection after joint replacement surgery is one of the most critical concerns when considering implant performance, it is necessary to study possible ways to reduce or eliminate it. Two coating treatments were chosen for this study: addition of a percentage of ZnO and immersion in gentamicin for 24 h. Furthermore, three bacteria were considered: Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus. The evolution of bacteria viability in solution was measured at 0, 2, and 4 h; and plate assays were performed to study antibacterial effects by diffusion. The results show an important antibacterial effect of the as-sprayed coating, attributed to the presence of -OH radicals on the surface. The presence of ZnO did not have any additional influence on bacteria viability, but gentamicin-treated samples showed an improvement in antibacterial behavior for Gram-negative bacteria in solution, as well as a bactericidal effect in diffusion conditions

FeAl and NbAl3 intermetallic- HVOF coatings: structure and properties

Transition metal aluminides in their coating form are currently being explored in terms of resistance to oxidation and mechanical behavior. This interest in transition metal aluminides is mainly due to the fact that their high Al content makes them attractive for high-temperature applications. This is also a reason to study their resistance to wear; they may be suitable for use in applications that produce a lot of wear in aggressive environments, thus replacing established coating materials. In this study, the microstructure, microhardness, and wear and oxidation performance of FeAl and NbAl3 coatings produced by highvelocity oxy-fuel spraying are evaluated with two main aims: (i) to compare these two coating systems¿a commonly studied aluminide (FeAl) and, NbAl3, an aluminide whose deposition by thermal spraying has not been attempted to date¿and (ii) to analyze the relationship between their microstructure, composition and properties, and so clarify their wear and oxidation mechanisms. In the present study, the higher hardness of niobium aluminide coatings did not correlate with a higher wear resistance and, finally, although pesting phenomena (disintegration in oxidizing environments) were already known of in bulk niobium aluminides, here their behavior in the coating form is examined. It was shown that such accelerated oxidation was inevitable with respect to the better resistance of FeAl, but further improvements are foreseen by addition of alloying elements in that alloy

Feasibility of using low pressure cold gas spray for the spraying of thick ceramic hydroxyapatite coatings

This article deals with the production of thick ceramic hydroxyapatite coatings obtained by Low Pressure Cold Gas Spray (LPCGS) system. Several factors such as powder microstructure, surface roughness and cold gas spray system are here discussed in the build‐up process. The use of nanocrystalline powder composed by fine agglomerates and needle‐like shape microstructure allows the realignment and compaction of individual crystallites to form thick deposits. In addition, the activation of the substrate surface results convenient for the first impinging particles anchored properly. Then, layer by layer, particles can remain attached leading to coating build‐up. Additionally, the use of low shock pressure as well as constant feeding system provided by LPCGS system lead to homogeneous coatings in comparison with High Pressure Cold Gas Spray (HPCGS) system. The successful coating build‐up has been achieved not only by the use of an agglomerated feedstock powder, but also by previous surface treatment and the use of the low pressure system. The obtaining of HA components by LPCGS is promising within biomedical field. An improvement of component strength is also suggested by means of thermomechanical analysis of the powder. The performance of a post heat‐treatment leads to an increase in HA strength, as well as crystal size

Obtencion de recubrimientos autolubricados por proyeccion termica de plasma atmosferico (APS) como alternativa a los lubricantes liquidos

La obtención de recubrimientos con bajos coeficientes de fricción, es una innovadora respuesta a la creciente demanda industrial de alternativas para los tradicionales sistemas lubricados con aceites. Para este fin, la introducción de un sólido lubricante, en una matriz con buenas propiedades mecánicas, ha de conferir al conjunto un bajo coeficiente de fricción y mejorar la resistencia al desgaste del recubrimiento, favoreciendo además, la utilización a elevadas temperaturas, en las que los lubricantes líquidos convencionales presentan limitaciones. En el Centro de Proyección Térmica (CPT) de la Universidad de Barcelona se han obtenido mediante proyección de Plasma Atmosférico (APS) recubrimientos autolubricados de Ni-Grafito y Cr2O3-CaF2, estudiando con especial interés las propiedades y el efecto que produce el grafito y el CaF2 en las matrices metálica y cerámica respectivamente. Se ha determinado en los dos casos que el desgaste originado en los recubrimientos es bajo, si bien los coeficientes de fricción varían ostensiblemente en función del sistema indicado. Los resultados obtenidos indican que el recubrimiento de Ni-Grafito posee un comportamiento idóneo capaz de competir con los tradicionales lubricantes líquidos

The effect of hot treatment on composition and microstructure of HVOF iron aluminide coatings in Na2SO4 molten salts

The paper deals with the hot corrosion performance of FeAl base intermetallic HVOF coatings in molten Na2SO4 at 850 C in an isothermal process over the span of 45 h under static conditions. The test was validated with electron microscopy and compositional analyses in the cross-section area, as well as x-ray diffraction techniques. All the coatings were characterized by Al-depleted regions, intersplat oxidation and different stoichiometric ratios of iron aluminides. The results were discussed in relation to the formation of oxide scales on the surface after exposition to corrosive media, as well as heterogeneity and defects of the sprayed coatings. The Fe40Al (at.%) powder showed quite uniform phase distribution after spraying and preserved its integrity after corrosion test; the FeCr25% ? FeAl-TiAl-Al2O3 (wt.%) and Fe46Al-6.55Si (at.%) powders exhibited interface oxidation, with localized corrosion attacks proceeding through particle boundaries and microcrack networks with no evidence of Na and S penetration. FexAly alloys are susceptible to accelerated damage and decohesion of the coating, whereas the formation of sulfides is observed at certain points

Influence of Cold Gas Spray process conditions on the microstructure of Fe-based amorphous coatings

Fe-based amorphous metallic coatings were prepared by Cold Gas Spray process. Through this study, the effects of the process conditions such as spraying distance, gas pressure and temperature on the microstructure of as-sprayed coatings are evaluated. Microstructural studies show that the coatings can present a densely layered structure with porosity below 0.5% and thickness around 800 μm depending on the process conditions. Precipitation of nanocrystals in as-sprayed coatings is observed and present results show its dependence on the thermal and kinetic energy implicated in the process. In general, when gas temperature and pressure decreased, in the studied range, coatings displayed a dense and amorphous structure

Enhancing the bioactivity of polymeric implants by means of cold gas spray coatings

Nanostructured anatase coatings were built-up on biocompatible polyetheretherketone (PEEK) by means of cold gas spray (CGS). Titanium layer was previously desposited, which acted as bond coat between PEEK and metal oxide. Semicrystalline polymer was not degraded during the spraying process and starting composition of titanium dioxide was not affected. TiO2 was homogeneously obtained onto CGS Ti layer and completely covered the piece. Primary human osteoblasts were seeded onto biomaterials and in vitro cell experiments provided evidence to confirm that nanostructured anatase coatings deposited by cold gas spray improve the performance of PEEK implants

Influence of cold gas spray parameters on the corrosion resistance of Al-Al2O3 coatings sprayed on carbon steel

This work describes the influence of standoff distance (SoD), and gas temperature on the morphology and corrosion resistance of Al-10%Al2O3 coatings deposited by cold gas spray (CGS) on carbon steel. The results showed that the standoff distance had little effect on the thickness and microstructure of the coating. However, a 100 °C decrease of the spraying temperature reduced the coating thickness by 300 μm. The use of electrochemical analyses and SEM images showed that all the coatings studied were able to protect the substrate during at least 1300 h of immersion, due to the dense microstructure obtained by CGS

Influence of the substrate on the formation of metallic glass coatings by cold gas spraying

Cold gas spray technology has been used to build up coatings of Fe-base metallic glass onto different metallic substrates. In this work, the effect of the substrate properties on the viscoplastic response of metallic glass particles during their impact has been studied. Thick coatings with high deposition efficiencies have been built-up in conditions of homogeneous flow on substrates such as Mild Steel AISI 1040, Stainless Steel 316L, Inconel 625, Aluminum 7075-T6, and Copper (99.9%). Properties of the substrate have been identified to play an important role in the viscoplastic response of the metallic glass particles at impact. Depending on the process gas conditions, the impact morphologies show not only inhomogeneous deformation but also homogeneous plastic flow despite the high strain rates, 10 8 to 10(9) s(-1), involved in the technique. Interestingly, homogenous deformation of metallic glass particles is promoted depending on the hardness and the thermal diffusivity of the substrate and it is not exclusively a function of the kinetic energy and the temperature of the particle at impact. Coating formation is discussed in terms of fundamentals of dynamics of undercooled liquids, viscoplastic flow mechanisms of metallic glasses, and substrate properties. The findings presented in this work have been used to build up a detailed scheme of the deposition mechanism of metallic glass coatings by the cold gas spraying technology