Crack-Resistance Behavior of an Encapsulated, Healing Agent Embedded Buffer Layer on Self-Healing Thermal Barrier Coatings

In this work, a novel thermal barrier coating (TBC) system is proposed that embeds silicon particles in coating as a crack-healing agent. The healing agent is encapsulated to avoid unintended reactions and premature oxidation. Thermal durability of the developed TBCs is evaluated through cyclic thermal fatigue and jet engine thermal shock tests. Moreover, artificial cracks are introduced into the buffer layer’s cross section using a microhardness indentation method. Then, the indented TBC specimens are subject to heat treatment to investigate their crack-resisting behavior in detail. The TBC specimens with the embedded healing agents exhibit a relatively better thermal fatigue resistance than the conventional TBCs. The encapsulated healing agent protects rapid large crack openings under thermal shock conditions. Different crack-resisting behaviors and mechanisms are proposed depending on the embedding healing agents

Crack-Growth Behavior in Thermal Barrier Coatings with Cyclic Thermal Exposure

Crack-growth behavior in yttria-stabilized zirconia-based thermal barrier coatings (TBCs) is investigated through a cyclic thermal fatigue (CTF) test to understand TBCs’ failure mechanisms. Initial cracks were introduced on the coatings’ top surface and cross section using the micro-indentation technique. The results show that crack length in the surface-cracked TBCs grew parabolically with the number of cycles in the CTF test. Failure in the surface-cracked TBC was dependent on the initial crack length formed with different loading levels, suggesting the existence of a threshold surface crack length. For the cross section, the horizontal crack length increased in a similar manner as observed in the surface. By contrast, in the vertical direction, the crack did not grow very much with CTF testing. An analytical model is proposed to explain the experimentally-observed crack-growth behavior

Influence of /\u27 lattice misfit on hydrogen embrittlement mechanism of single-crystal nickel-based superalloy CMSX-4

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Moisture Content Prediction Below and Above Fiber Saturation Point by Partial Least Squares Regression Analysis on Near Infrared Absorption Spectra of Korean Pine

This study was performed to predict the surface moisture content of Korean pine (Pinus koraiensis) with low moisture content (approximately 0%) and high moisture content above the FSP using near IR spectroscopy. Near IR absorbance spectra of circular specimens were acquired at various moisture contents at 25°C. To enhance the precision of the regression model, mathematical preprocessing was performed by determining the three-point moving average and Norris second derivatives. After preprocessing, partial least squares regression was carried out to establish the surface moisture content prediction model. We divided the specimens into two groups based on their moisture contents. For the first group, which possessed moisture contents less than 30%, the R2 values and root mean squared error of prediction (RMSEP) of the model were 0.96 and 1.48, respectively. For the second group, which possessed moisture contents greater than 30%, the R2 values and RMSEP of the model were 0.94 and 4.88, respectively. For all moisture contents, the R2 and RMSEP were 0.96 and 5.15, respectively. As the range of moisture contents included in the prediction model was expanded, the error of the model increased. In addition, the peak positions of the water absorption band (1440 and 1930 nm) shifted to longer wavelengths at higher moisture contents

E-beam-enhanced solid-state mechanical amorphization of alpha-quartz: Reducing deformation barrier via localized excess electrons as mobile anions

Under hydrostatic pressure, alpha-quartz undergoes solid-state mechanical amorphization wherein the interpenetration of SiO4 tetrahedra occurs and the material loses crystallinity. This phase transformation requires a high hydrostatic pressure of 14 GPa because the repulsive forces resulting from the ionic nature of the Si-O bonds prevent the severe distortion of the atomic configuration. Herein, we experimentally and computationally demonstrate that e-beam irradiation changes the nature of the interatomic bonds in alpha-quartz and enhances the solid-state mechanical amorphization at nanoscale. Specifically, during in situ uniaxial compression, a larger permanent deformation occurs in alpha-quartz micropillars compressed during e-beam irradiation than in those without e-beam irradiation. Microstructural analysis reveals that the large permanent deformation under e-beam irradiation originates from the enhanced mechanical amorphization of alpha-quartz and the subsequent viscoplastic deformation of the amorphized region. Further, atomic-scale simulations suggest that the delocalized excess electrons introduced by e-beam irradiation move to highly distorted atomic configurations and alleviate the repulsive force, thus reducing the barrier to the solid-state mechanical amorphization. These findings deepen our understanding of electron-matter interactions and can be extended to new glass forming and processing technologies at nano- and microscale.Comment: 24 pages, 6 figure

Brief Education on Microvasculature and Pit Pattern for Trainees Significantly Improves Estimation of the Invasion Depth of Colorectal Tumors

Objectives. This study was performed to evaluate the effectiveness of education for trainees on the gross findings identified by conventional white-light endoscopy (CWE), the microvascular patterns identified by magnifying narrow-band imaging endoscopy (MNE), and the pit patterns identified by magnifying chromoendoscopy (MCE) in estimation of the invasion depth of colorectal tumors. Methods. A total of 420 endoscopic images of 35 colorectal tumors were used. Five trainees estimated the invasion depth of the tumors by reviewing the CWE images before education. Afterwards, the trainees estimated the invasion depth of the same tumors after brief education on CWE, MNE and MCE images, respectively. Results. The initial diagnostic accuracy for deep submucosal invasion before education and after education on CWE, MNE, and MCE findings was 54.3%, 55.4%, 67.4%, and 76.6%, respectively. The diagnostic accuracy increased significantly after MNE education (P=0.028). The specificity for deep submucosal invasion before education and after education on CWE, MNE, and MCE findings was 47.9%, 45.7%, 65.0%, and 80.7%, respectively. The specificity increased significantly after MNE (P=0.002) and MCE (P=0.005) education. Conclusion. Brief education on microvascular pattern identification by MNE and pit pattern identification by MCE significantly improves trainees’ estimations of the invasion depth of colorectal tumors

Fracture behavior and thermal durability of lanthanum zirconate-based thermal barrier coatings with buffer layer in thermally graded mechanical fatigue environments

The effects of buffer layer on the fracture behavior and lifetime performance of lanthanum zirconate (La2Zr2O7; LZO)-based thermal barrier coatings (TBCs) were investigated through thermally graded mechanical fatigue (TGMF) tests, which are designed to simulate the operating conditions of rotating parts in gas turbines. To improve the thermal durability of LZO-based TBCs, composite coats consisting of two feedstock powders of LZO and 8 wt% yttria-doped stabilized zirconia (8YSZ) were prepared by mixing different volume ratios (50:50 and 25:75, respectively). The composite coat of 50:50 volume ratio was employed as the top coat, and two types of buffer layers were introduced (25:75 volume ratio in LZO and 8YSZ, and 8YSZ only). These TBC systems were compared with a reference TBC system of 8YSZ. The TGMF tests with a tensile load of 60 MPa were performed for 1000 cycles, at a surface temperature of 1100 °C and a dwell time of 10 min, and then the samples were cooled at room temperature for 10 min in each cycle. For the single-layer TBCs, the composite top coat showed similar results as for the reference TBC system. The triple-layer coating (TLC) showed the best thermal cycle performance among all samples, suggesting that the buffer layer was efficient in improving lifetime performance. Failure modes were different for the TBC systems. Delamination and/or cracks were created at the interface between the bond and top coats or above the interface in the single-layer TBCs, but the TBCs with the buffer layer were delaminated and/or cracked at the interface between the buffer layer and the top coat, independent of buffer layer species. This study allows further understanding of the LZO-based TBC failure mechanisms in operating conditions, especially in combined thermal and mechanical environments, in order to design reliable TBC systems