Mathematical Modelling and Experimental Evaluation of Electrostatic Sensor Arrays for the Flow Measurement of Fine Particles in a Square-shaped Pipe

Abstract—Square-shaped pneumatic conveying pipes are used in some industrial processes such as fuel injection systems in coal-fired power plants and circulating fluidized beds. However, little research has been conducted to characterise the gas–solid two-phase flow in a square-shaped pneumatic conveying pipe. This paper presents mathematical modelling and experimental assessment of novel non-restrictive electrostatic sensor arrays for the measurement of pulverised fuel flow in a square-shaped pipe. The sensor arrays consist of twelve pairs of strip-shaped electrodes, which are uniformly embedded in the four flat pipe walls. An analytical mathematical model of the sensor arrays is established and the induced charge and currents of different electrodes due to a point charge are then derived based on the model. Experimental tests were conducted on a 54 mm square-shaped pipe section of a pneumatic conveyor test rig under a range of flow conditions. The fuel velocity profile over the whole cross-section of the pipe is measured. Mathematical modelling and experimental results demonstrate that the proposed non-restrictive electrostatic sensor arrays are capable of characterising the local pulverised fuel flow in a square-shaped pneumatic conveying pipe. Index Terms—electrostatic sensor, square-shaped pipe, mathematical modelling, velocity profile, pulverised fuel

Measurement of the Mass Flow Distribution of Pulverized Coal in Primary Air Pipes Using Electrostatic Sensing Techniques

On-line measurement of pulverized fuel (PF) distribution between primary air pipes on a coal-fired power plant is of great importance to achieve balanced fuel supply to the boiler for increased combustion efficiency and reduced pollutant emissions. An instrumentation system using multiple electrostatic sensing heads are developed and installed on 510 mm bore primary air pipes of a 600 MW coal-fired boiler for the measurement of mass flow distribution of PF. An array of electrostatic electrodes with different axial widths is housed in a sensing head. An electrode with a greater axial width and three narrower electrodes are used to derive the electrostatic signals for the determination of PF mass flow rate and velocity, respectively. The measured PF velocity is used for the calibration of coal mass flow rate. On-plant comparison trials of the developed system were conducted under typical operating conditions. Isokinetic sampling equipment is used to obtain reference data to evaluate the performance of the system. Experimental data demonstrate that the developed system is effective and reliable for the on-line continuous measurement of PF mass flow distribution between the primary air pipes of the same mill

Dynamic membrane bioreactor performance enhancement by powdered activated carbon addition: Evaluation of sludge morphological, aggregative and microbial properties

© 2018 The effects of powdered activated carbon (PAC) addition on sludge morphological, aggregative and microbial properties in a dynamic membrane bioreactor (DMBR) were investigated to explore the enhancement mechanism of pollutants removal and filtration performance. Sludge properties were analyzed through various analytical measurements. The results showed that the improved sludge aggregation ability and the evolution of microbial communities affected sludge morphology in PAC-DMBR, as evidenced by the formation of large, regularly shaped and strengthened sludge flocs. The modifications of sludge characteristics promoted the formation process and filtration flux of the dynamic membrane (DM) layer. Additionally, PAC addition did not exert very significant influence on the propagation of eukaryotes (protists and metazoans) and microbial metabolic activity. High-throughput pyrosequencing results indicated that adding PAC improved the bacterial diversity in activated sludge, as PAC addition brought about additional microenvironment in the form of biological PAC (BPAC), which promoted the enrichment of Acinetobacter (13.9%), Comamonas (2.9%), Flavobacterium (0.31%) and Pseudomonas (0.62%), all contributing to sludge flocs formation and several (such as Acinetobacter) capable of biodegrading relatively complex organics. Therefore, PAC addition could favorably modify sludge properties from various aspects and thus enhance the DMBR performance

Dynamic membrane-assisted fermentation of food wastes for enhancing lactic acid production

© 2017 Elsevier Ltd A dynamic membrane (DM) module was inserted into a fermentation reactor to separate soluble products from the fermented mixture to increase lactic acid (LA) production from food wastes under acidogenic conditions (uncontrolled pH, pH 4 and 5). With a high total suspended solid content (20–40 g/L) in the fermenter, a stable DM could be maintained through regular backwashing. By effectively intercepting suspended solids and lactic acid bacteria (LAB), the fermenter was able to increase microbial activity and largely promote LA yield. Hydrolysis and acidogenesis rates increased with pH, and the highest LA yield (as high as 0.57 g/g-TS) was obtained at pH 4. The microbial community analysis showed that the relative abundance of Lactobacillus increased to 96.4% at pH 4, but decreased to 43.3% at pH 5. In addition, the DM could be easily recovered by intercepting larger particles in less than 2 h after each cycle of periodic backwashing

Applying fermentation liquid of food waste as carbon source to a pilot-scale anoxic/oxic-membrane bioreactor for enhancing nitrogen removal: Microbial communities and membrane fouling behaviour

© 2017 Elsevier Ltd Fermentation liquid of food waste (FLFW) was applied as an external carbon source in a pilot-scale anoxic/oxic-membrane bioreactor (A/O-MBR) system to enhance nitrogen removal for treating low COD/TN ratio domestic wastewater. Results showed that, with the FLFW addition, total nitrogen removal increased from lower than 20% to 44–67% during the 150 days of operation. The bacterial metabolic activities were obviously enhanced, and the significant change in microbial community structure promoted pollutants removal and favored membrane fouling mitigation. By monitoring transmembrane pressure and characterizing typical membrane foulants, such as extracellular polymeric substances (EPS), dissolved organic matter (DOM), and inorganics and biopolymers in the cake layer, it was confirmed that FLFW addition did not bring about any additional accumulation of membrane foulants, acceleration of fouling rate, or obvious irreversible membrane fouling in the whole operation period. Therefore, FLFW is a promising alternative carbon source to enhance nitrogen removal for the A/O-MBR system

Characterization of a hybrid powdered activated carbon-dynamic membrane bioreactor (PAC-DMBR) process with high flux by gravity flow: Operational performance and sludge properties

© 2016 Elsevier Ltd Three PAC-DMBRs were developed for wastewater treatment under different PAC dosages with biomass concentrations averaged at 2.5, 3.5 and 5.0 g/L. The DMBRs could be continuously operated at 40–100 L/m2 h, while higher fluxes were obtained within the PAC-DMBRs with hydraulic retention times varying in 4–10 h. A dose of 1 g/L PAC brought about obvious improvement in the sludge particle size distribution, settling, flocculating and dewatering properties due to the formation of biological PAC, and the sludge properties were further improved at a higher PAC dose (3 g/L). The addition of PAC notably shortened the DM formation time after air backwashing and enhanced pollutant removal. Moreover, under a long solid retention time (approximately 150 d), the concentrations of both soluble and bound extracellular polymeric substances (EPS) decreased substantially because of the adsorption and biodegradation effects of the biological PAC. No obvious impact on biomass activity was observed with PAC addition

Characterization of preconcentrated domestic wastewater toward efficient bioenergy recovery: Applying size fractionation, chemical composition and biomethane potential assay.

Domestic wastewater (DWW) can be preconcentrated to facilitate energy recovery via anaerobic digestion (AD), following the concept of "carbon capture-anaerobic conversion-bioenergy utilization." Herein, real DWW and preconcentrated domestic wastewater (PDWW) were both subject to particle size fractionation (0.45-2000 μm). DWW is a type of low-strength wastewater (average COD of 440.26 mg/L), wherein 60% of the COD is attributed to the substances with particle size greater than 0.45 μm. Proteins, polysaccharides, and lipids are the major DWW components. PDWW with a high COD concentration of 2125.89 ± 273.71 mg/L was obtained by the dynamic membrane filtration (DMF) process. PDWW shows larger proportions of settleable and suspended fractions, and accounted for 63.4% and 33.8% of the particle size distribution, and 52.4% and 32.2% of the COD, respectively. The acceptable biomethane potential of 262.52 ± 11.86 mL CH4/g COD of PDWW indicates bioenergy recovery is feasible based on DWW preconcentration and AD

Nutrients removal performance and sludge properties using anaerobic fermentation slurry from food waste as an external carbon source for wastewater treatment

© 2018 Elsevier Ltd Enhancement of nitrogen and phosphate removal using thermophilic fermentation slurry from food waste (FSFW) as external carbon source was investigated. Based on the batch tests, the soluble and particulate fractions of the FSFW acted as easily and slowly biodegradable carbon sources, respectively, and the fermented slurry showed the combined nutrients removal properties of soluble and solid organics. During the long-term operation of a sequencing batch reactor (SBR) with FSFW for wastewater treatment, the sludge particle size increased obviously, the bacterial metabolic capacity improved significantly, and some functional microorganisms were enriched selectively, which significantly promoted the nitrogen removal efficiency (approximately 90%) by enhancing the anoxic denitrification and simultaneous nitrification and denitrification (SND) processes. Moreover, high phosphate removal efficiency (above 98%) was achieved through the aerobic and anoxic phosphate accumulation processes. Thus, using the FSFW as supplementary carbon source is a suitable solution for both food waste disposal and wastewater treatment

Effects of powdered activated carbon addition on filtration performance and dynamic membrane layer properties in a hybrid DMBR process

© 2017 Elsevier B.V. A powdered activated carbon-dynamic membrane bioreactor (PAC-DMBR) was developed and used to treat domestic wastewater by dosing with 3 g/L PAC. The experimental results were compared with those of a control DMBR to investigate the filtration performance and various properties of the dynamic membrane (DM) layer. One flat-sheet DM module made of nylon mesh (pore size 75 μm) was used for effluent production at a high stable flux (50–100 L/m2 h) under a 10 cm water head by gravity flow, resulting in continuous operation cycles of 60–120 h. During the operation period, the PAC-DMBR showed enhanced removal efficiency of pollutants, higher stable membrane flux (10 L/m2 h more), lower filtration resistance (6.0–8.0 × 1010 m−1), quicker formation of the DM layer (within 5 min), and better DM layer regeneration after air backwashing. The DM layer in the PAC-DMBR showed a more porous and incompressible structure, because less extracellular polymeric substance and a portion of the biological PAC were incorporated into the DM layer formed as verified by the analytical results. Using high-throughput pyrosequencing technology, it was revealed that at the genus level the diversity of bacterial communities increased from 18 to 23 genera, while several genera that were favored in the PAC-assisted environment or were responsible for degrading complex organics were enriched. Moreover, the abundance of phylum Proteobacteria, which served as pioneer surface colonizers, was reduced in the PAC-DMBR. It was concluded that PAC addition could modify various aspects of the activated sludge and the DM layer properties, which affected the filtration behavior of the DM layer in the PAC-DMBR

Nitrogen removal enhancement using lactic acid fermentation products from food waste as external carbon sources: Performance and microbial communities

© 2018 Elsevier Ltd In this study, nitrogen removal using the lactic acid fermentation products from food waste and other external chemical carbon sources (sodium acetate, sodium lactate and starch) was investigated. Similar to sodium acetate and lactate, the lactic acid-enriched fermentation liquid from food waste (FLFW) exhibited a high denitrification rate (5.5 mg NOx-N/(g-VSS h)) and potential (0.16 g NO3−-N/g COD), and could achieve high NH4+-N and total nitrogen (TN) removal efficiencies during long-term operation. Using FLFW as supplementary carbon sources reduced the extracellular polymeric substances (EPS) content, improved the settleability and achieved a satisfactory biomass yield of activated sludge. Additionally, the increased microbial metabolic activity and bacterial community diversity and the accumulation of unique bacteria in the activated sludge cultured with FLFW further promoted the organics utilization rate and nitrogen removal efficiency, indicating that the FLFW prepared from solid waste was an ideal carbon source for wastewater treatment