Computational analysis for morphological evolution in pyrolysis for micro/nano-fabrication

Pyrolysis is recently proposed as an efficient fabrication technique of micro/nanoscale carbon structures. In order to understand the morphological evolution in pyrolysis and design the final shape of carbon structure, this study proposes a comprehensive model that incorporates the essential mechanisms of pyrolysis based on the phase field framework. Computational analysis with the developed model provides information about the effect of interface energy and kinetic rate on the morphological evolution in pyrolysis.open0

Monolithic carbon structures including suspended single nanowires and nanomeshes as a sensor platform

With the development of nanomaterial-based nanodevices, it became inevitable to develop cost-effective and simple nanofabrication technologies enabling the formation of nanomaterial assembly in a controllable manner. Herein, we present suspended monolithic carbon single nanowires and nanomeshes bridging two bulk carbon posts, fabricated in a designed manner using two successive UV exposure steps and a single pyrolysis step. The pyrolysis step is accompanied with a significant volume reduction, resulting in the shrinkage of micro-sized photoresist structures into nanoscale carbon structures. Even with the significant elongation of the suspended carbon nanowire induced by the volume reduction of the bulk carbon posts, the resultant tensional stress along the nanowire is not significant but grows along the wire thickness; this tensional stress gradient and the bent supports of the bridge-like carbon nanowire enhance structural robustness and alleviate the stiction problem that suspended nanostructures frequently experience. The feasibility of the suspended carbon nanostructures as a sensor platform was demonstrated by testing its electrochemical behavior, conductivity-temperature relationship, and hydrogen gas sensing capability.open3

Development of a Sensitive Electrochemical Enzymatic Reaction-Based Cholesterol Biosensor Using Nano-Sized Carbon Interdigitated Electrodes Decorated with Gold Nanoparticles

We developed a versatile and highly sensitive biosensor platform. The platform is based on electrochemical-enzymatic redox cycling induced by selective enzyme immobilization on nano-sized carbon interdigitated electrodes (IDEs) decorated with gold nanoparticles (AuNPs). Without resorting to sophisticated nanofabrication technologies, we used batch wafer-level carbon microelectromechanical systems (C-MEMS) processes to fabricate 3D carbon IDEs reproducibly, simply, and cost effectively. In addition, AuNPs were selectively electrodeposited on specific carbon nanoelectrodes; the high surface-to-volume ratio and fast electron transfer ability of AuNPs enhanced the electrochemical signal across these carbon IDEs. Gold nanoparticle characteristics such as size and morphology were reproducibly controlled by modulating the step-potential and time period in the electrodeposition processes. To detect cholesterol selectively using AuNP/carbon IDEs, cholesterol oxidase (ChOx) was selectively immobilized via the electrochemical reduction of the diazonium cation. The sensitivity of the AuNP/carbon IDE-based biosensor was ensured by efficient amplification of the redox mediators, ferricyanide and ferrocyanide, between selectively immobilized enzyme sites and both of the combs of AuNP/carbon IDEs. The presented AuNP/carbon IDE-based cholesterol biosensor exhibited a wide sensing range (0.005-10 mM) and high sensitivity (similar to 993.91 mu A mM(-1) cm(-2); limit of detection (LOD) similar to 1.28 mu M). In addition, the proposed cholesterol biosensor was found to be highly selective for the cholesterol detection

A Three-Step Resolution-Reconfigurable Hazardous Multi-Gas Sensor Interface for Wireless Air-Quality Monitoring Applications

This paper presents a resolution-reconfigurable wide-range resistive sensor readout interface for wireless multi-gas monitoring applications that displays results on a smartphone. Three types of sensing resolutions were selected to minimize processing power consumption, and a dual-mode front-end structure was proposed to support the detection of a variety of hazardous gases with wide range of characteristic resistance. The readout integrated circuit (ROIC) was fabricated in a 0.18 ??m CMOS process to provide three reconfigurable data conversions that correspond to a low-power resistance-to-digital converter (RDC), a 12-bit successive approximation register (SAR) analog-to-digital converter (ADC), and a 16-bit delta-sigma modulator. For functional feasibility, a wireless sensor system prototype that included in-house microelectromechanical (MEMS) sensing devices and commercial device products was manufactured and experimentally verified to detect a variety of hazardous gases

Low-cost and Fast-response Resistive Humidity Sensor Comprising Biopolymer-derived Carbon Thin Film and Carbon Microelectrodes

In this study, we present a highly responsive room-temperature resistive humidity sensor based on a shellac-derived carbon (SDC) active film deposited on sub-micrometer-sized carbon interdigitated electrodes (cIDEs). This monolithic carbon-based sensor demonstrates excellent linear relationship with humidity and ohmic contact between the active carbon film and carbon electrodes, which results in low noise and low power consumption (similar to 1 mW). The active SDC film is synthesized by a single-step thermal process, wherein the temperature is found to control the amount of oxygen functional moieties of the SDC film, thereby providing an efficient means to optimize the sensor response time, recovery time, and sensitivity. This SDC-cIDEs-based humidity sensor exhibits an excellent dynamic range (0%-90% RH), a large dynamic response (50%), and high sensitivity (0.54/% RH). In addition, the two-dimensional feature (thickness similar to 10 nm) of the SDC film enables a swift absorption/desorption equilibrium, leading to fast response (similar to 0.14 s) and recovery (similar to 1.7 s) under a humidity range of 0%-70% RH. Furthermore, the thin SDC-based sensor exhibited excellent selectivity to humidity from various gases, which in combination with its fast response/recovery promises it application for an instant calibration tool for gas sensors

Development of a Novel Gas-Sensing Platform Based on a Network of Metal Oxide Nanowire Junctions Formed on a Suspended Carbon Nanomesh Backbone

Junction networks made of longitudinally connected metal oxide nanowires (MOx NWs) have been widely utilized in resistive-type gas sensors because the potential barrier at the NW junctions leads to improved gas sensing performances. However, conventional MOx-NW-based gas sensors exhibit limited gas access to the sensing sites and reduced utilization of the entire NW surfaces because the NW networks are grown on the substrate. This study presents a novel gas sensor platform facilitating the formation of ZnO NW junction networks in a suspended architecture by growing ZnO NWs radially on a suspended carbon mesh backbone consisting of sub-micrometer-sized wires. NW networks were densely formed in the lateral and longitudinal directions of the ZnO NWs, forming additional longitudinally connected junctions in the voids of the carbon mesh. Therefore, target gases could efficiently access the sensing sites, including the junctions and the entire surface of the ZnO NWs. Thus, the present sensor, based on a suspended network of longitudinally connected NW junctions, exhibited enhanced gas response, sensitivity, and lower limit of detection compared to sensors consisting of only laterally connected NWs. In addition, complete sensor structures consisting of a suspended carbon mesh backbone and ZnO NWs could be prepared using only batch fabrication processes such as carbon microelectromechanical systems and hydrothermal synthesis, allowing cost-effective sensor fabrication