Three dimensional thrust chamber life prediction

A study was performed to analytically determine the cyclic thermomechanical behavior and fatigue life of three configurations of a Plug Nozzle Thrust Chamber. This thrust chamber is a test model which represents the current trend in nozzle design calling for high performance coupled with weight and volume limitations as well as extended life for reusability. The study involved the use of different materials and material combinations to evaluate their application to the problem of low-cycle fatigue in the thrust chamber. The thermal and structural analyses were carried out on a three-dimensional basis. Results are presented which show plots of continuous temperature histories and temperature distributions at selected times during the operating cycle of the thrust chamber. Computed structural data show critical regions for low-cycle fatigue and the histories of strain within the regions for each operation cycle

New structural approach for determining load carrying capability of filament wound composite materials

Metal lined boron and graphite composites exhibit high strength and minimum weight, making them superior to aluminum cylindrical shell structures and to steel or aluminum constructed pressure vessels. S glass filament-epoxy resin matrix with aluminum liner is suitable for cryogenic tanks

Low temperature catalytic ignition of hydrogen and oxygen

Catalyst composed of 32 percent iridium metal supported on granular alumina is most active and most stable of platinum metal catalysts. Catalyst consistently induces reactions at temperatures as low as 78 K

Status and plans of NASA's Materials Science and Manufacturing in Space (MS/MS) program

A description is given of a research and development program on the space shuttle mission designed to prepare the way for possible commercial manufacturing operations on permanently orbiting space stations

Calculation of the radiation hazard at supersonic aircraft altitudes produced by an energetic solar flare, 2

Radiation hazard calculations for supersonic aircraft altitudes produced by energetic solar flare of 23 Feb. 196

Development of Hydrogen-Oxygen Catalysts Final Report

Catalysts of improved activity and thermal stability for low temperature ignition of oxygen- hydrogen mixtur

Parkes-CDSCC telemetry array: Equipment design

A unique combination of Deep Space Network (DSN) and non-DSN facilities in Australia provided enhanced data return from the Voyager spacecraft as it encountered the planet Uranus. Many of the key elements are duplicated from Voyager's encounters with Jupiter and Saturn. Some are unique extensions of that technology

The 3.3K thrust chamber life prediction

The cause of low-cycle fatigue failure of the 3.3K Thrust Chamber was investigated. This thrust chamber typifies the current trend in rocket nozzle design which calls for high performance coupled with weight and volume limitations as well as the requirement of reusability. The analysis was performed with the BOPACE finite-element computer program which provides capability to determine viscoplastic response of a structure subjected to cyclic thermal and mechanical loading. Results are presented which show the critical region for low-cycle fatigue and the history of strain within that region for each thermo-mechanical loading cycle in the 3.3K thrust chamber. The predicted behavior was used to evaluate the low-cycle fatigue life near the throat plane of the chamber. The results show that BOPACE provides an extremely accurate prediction of structural behavior; the critical region was identified and the life determined from computed strains was within 154 cycles of the observed failure at 1013 cycles

Structural analysis of cylindrical thrust chambers, volume 1

Life predictions of regeneratively cooled rocket thrust chambers are normally derived from classical material fatigue principles. The failures observed in experimental thrust chambers do not appear to be due entirely to material fatigue. The chamber coolant walls in the failed areas exhibit progressive bulging and thinning during cyclic firings until the wall stress finally exceeds the material rupture stress and failure occurs. A preliminary analysis of an oxygen free high conductivity (OFHC) copper cylindrical thrust chamber demonstrated that the inclusion of cumulative cyclic plastic effects enables the observed coolant wall thinout to be predicted. The thinout curve constructed from the referent analysis of 10 firing cycles was extrapolated from the tenth cycle to the 200th cycle. The preliminary OFHC copper chamber 10-cycle analysis was extended so that the extrapolated thinout curve could be established by performing cyclic analysis of deformed configurations at 100 and 200 cycles. Thus the original range of extrapolation was reduced and the thinout curve was adjusted by using calculated thinout rates at 100 and 100 cycles. An analysis of the same underformed chamber model constructed of half-hard Amzirc to study the effect of material properties on the thinout curve is included

Structural analysis of cylindrical thrust chambers, volume 2

Analytical results are presented which predict cumulative plastic deformation characteristic of damage observed in coolant channel walls of regeneratively cooled rocket thrust chambers. The damage consists of bulging and plastic flow which leads to thinout and rupture of the channel wall under the combined effects of high pressures, high temperatures and temperature gradients experienced during cyclic firings of actual test chambers. Analytical predictions correlate with test results