Investigation and Assessment of Resource Consumption of Process Chains

AbstractMany different technologies and processes have been established in production within the last decades. These technologies have to be integrated into sophisticated process chains to achieve today's requirements of high performance products. For most of these products the costs can be determined or at least estimated accurately. However, resource intensive and thus cost intensive processes and their potential within the process chains are often neither identified nor quantified. For identifying, measuring and subsequently assessing the need of resources, like energy or material and their monetary as well as environmental impact, four different process chains of high industrial relevance have been chosen and investigated with regards to their resource consumption. These process chains are used for manufacturing turbine blades made of Inconel and titanium aluminide as well as for comparisons of a conventional and an innovative process chain to manufacture an insert for an injection mold. By measuring and assessing their resource consumption the most resource intensive and thus influential processes have been identified and their potential for resource reduction has been evaluated. Due to the change of single processes to reduce resource consumption and thus the conditions for subsequent processes, the requirements might change and lead to adaptions within the entire process chain. For the assessment of the process chains and the changes within the processes themselves, a scenario based assessment has been modelled. This results in an economic and ecologic evaluation of these process chains and enables a comparison of these to choose the most meaningful process chain

A MHz-repetition-rate hard X-ray free-electron laser driven by a superconducting linear accelerator

International audienceThe European XFEL is a hard X-ray free-electron laser (FEL) based on a high-electron-energy superconducting linear accelerator. The superconducting technology allows for the acceleration of many electron bunches within one radio-frequency pulse of the accelerating voltage and, in turn, for the generation of a large number of hard X-ray pulses. We report on the performance of the European XFEL accelerator with up to 5,000 electron bunches per second and demonstrating a full energy of 17.5 GeV. Feedback mechanisms enable stabilization of the electron beam delivery at the FEL undulator in space and time. The measured FEL gain curve at 9.3 keV is in good agreement with predictions for saturated FEL radiation. Hard X-ray lasing was achieved between 7 keV and 14 keV with pulse energies of up to 2.0 mJ. Using the high repetition rate, an FEL beam with 6 W average power was created