Aeroacoustics of advanced propellers

The aeroacoustics of advanced, high speed propellers (propfans) are reviewed from the perspective of NASA research conducted in support of the Advanced Turboprop Program. Aerodynamic and acoustic components of prediction methods for near and far field noise are summarized for both single and counterrotation propellers in uninstalled and configurations. Experimental results from tests at both takeoff/approach and cruise conditions are reviewed with emphasis on: (1) single and counterrotation model tests in the NASA Lewis 9 by 15 (low speed) and 8 by 6 (high speed) wind tunnels, and (2) full scale flight tests of a 9 ft (2.74 m) diameter single rotation wing mounted tractor and a 11.7 ft (3.57 m) diameter counterrotation aft mounted pusher propeller. Comparisons of model data projected to flight with full scale flight data show good agreement validating the scale model wind tunnel approach. Likewise, comparisons of measured and predicted noise level show excellent agreement for both single and counterrotation propellers. Progress in describing angle of attack and installation effects is also summarized. Finally, the aeroacoustic issues associated with ducted propellers (very high bypass fans) are discussed

Prediction of Unsteady Blade Surface Pressures on an Advanced Propeller at an Angle of Attack

The numerical solution of the unsteady, three-dimensional, Euler equations is considered in order to obtain the blade surface pressures of an advanced propeller at an angle of attack. The specific configuration considered is the SR7L propeller at cruise conditions with a 4.6 deg inflow angle corresponding to the plus 2 deg nacelle tilt of the Propeller Test Assessment (PTA) flight test condition. The results indicate nearly sinusoidal response of the blade loading, with angle of attack. For the first time, detailed variations of the chordwise loading as a function of azimuthal angle are presented. It is observed that the blade is lightly loaded for part of the revolution and shocks appear from hub to about 80 percent radial station for the highly loaded portion of the revolution

Unsteady blade-surface pressures on a large-scale advanced propeller: Prediction and data

An unsteady 3-D Euler analysis technique is employed to compute the flow field of an advanced propeller operating at an angle of attack. The predicted blade pressure waveforms are compared with wind tunnel data at two Mach numbers, 0.5 and 0.2. The inflow angle is three degrees. For an inflow Mach number of 0.5, the predicted pressure response is in fair agreement with data: the predicted phases of the waveforms are in close agreement with data while the magnitudes are underpredicted. At the low Mach number of 0.2 (takeoff), the numerical solution shows the formation of a leading edge vortex which is in qualitative agreement with measurements. However, the highly nonlinear pressure response measured on the blade suction surface is not captured in the present inviscid analysis

Unsteady Euler analysis of the flow field of a propfan at an angle of attack

The effects of angle of attack of a propfan on the blade loading and details of the flow field by solving the unsteady three-dimensional Euler equations are examined. The configuration considered is the SR7L propeller at cruise condition and the inflow angles considered are 4.6 degrees, 1.6 degrees and -0.4 degrees. The results indicate that the blade response is nearly sinusoidal at low inflow angles (1.6 degrees and -0.4 degrees) and significant deviations from sinusoidal behavior occur at an inflow angle of 4.6 degrees due to the presence of strong shocks on both suction and pressure surfaces of the blade. The detailed flow in the blade passages shows that a shock formed on the suction surface during the highly loaded portion of the revolution extends across the passage to the pressure surface. An increase in inflow angle results in an increase in blade loading on the down-going side and a decrease in loading on the up-going side

Unsteady flowfield of a propfan at takeoff conditions

The unsteady flowfield of a propfan operation at takeoff conditions with angular inflow is examined by solving the three-dimensional Euler equations. The operating conditions considered are: Mach no. = 0.31, advance ratio = 1.6, and inflow angle to the propfan = 8.3 deg. The predicted results clearly show the cyclic variations of the blade power and thrust coefficients due to angular inflow. The flow changes from blade passage to passage are illustrated in terms of static pressure contours. The predicted blade surface pressure waveforms were compared with flight measurements. The predictions at the inboard radial station, r/R = 0.68, show reasonable agreement with flight data. At the outboard radial station, r/R = 0.95, where the interactions of the tip vortex, the tip-region flow and the blade wake appear to result in a complex nonlinear measured response. The prediction shows poor agreement

Advanced propeller research

Recent results of aerodynamic and acoustic research on both single rotation and counterrotation propellers are reviewed. Data and analytical results are presented for three propellers: SR-7A, the single rotation design used in the NASA Propfan Test Assessment (PTA) flight program; CRP-X1, the initial 5+5 Hamilton Standard counterrotating design; and F7-A7, the 8+8 counterrotating G.E. design used in the proof of concept Unducted Fan (UDF) engine. In addition to propeller efficiencies, cruise and takeoff noise, and blade pressure data, off-design phenomena involving formation of leading edge vortexes are described. Aerodynamic and acoustic computational results derived from 3-D Euler and acoustic radiation codes are presented. Research on unsteady flows which are particularly important for understanding counterrotation interaction noise, unsteady loading effects on acoustics, and flutter or forced response is described. The first results of 3-D unsteady Euler solutions are illustrated for a single rotation propeller at angle of attack and for a counterrotation propeller. Basic experimental and theoretical results from studies on the unsteady aerodynamics of oscillating cascades are outlined

Effect of treated length on performance of full scale turbofan inlet noise suppressors

Two inlet noise suppressors containing wall treatment plus three treated rings were tested on a fan in an outdoor noise facility. Sound power attenuations were measured for three treated lengths of each suppressor. The noise reduction from the segment of liner closest to the fan, which contained a segment of wall treatment downstream of the splitter rings, was greater than the reduction from either of the other segments. The decibel attenuations of the ringed liner segments were linear with liner length as predicted by theory. The acoustic attenuation of the wall treatment was considerably greater than expected for available theory. This inordinate effectiveness of the wall treatment strongly suggests the possibility of using no-ring inlet suppressors when the required noise reduction is moderate. The decibel attenuations were higher than predicted above 2000 hertz, and the two suppressors behaved similarly despite the prediction of different behavior

State-of-the-art of turbofan engine noise control

The technology of turbofan engine noise reduction is surveyed. Specific topics discussed include: (1) new fans for low noise; (2) fan and core noise suppression; (3) turbomachinery noise sources; and (4) a new program for improving static noise testing of fans and engines

Aircraft turbofan noise

Turbofan noise generation and suppression in aircraft engines are reviewed. The chain of physical processes which connect unsteady flow interactions with fan blades to far field noise is addressed. Mechanism identification and description, duct propagation, radiation and acoustic suppression are discussed. The experimental technique of fan inflow static tests are discussed. Rotor blade surface pressure and wake velocity measurements aid in the determination of the types and strengths of the generation mechanisms. Approaches to predicting or measuring acoustic mode content, optimizing treatment impedance to maximize attenuation, translating impedance into porous wall structure and interpreting far field directivity patterns are illustrated by comparisons of analytical and experimental results. The interdependence of source and acoustic treatment design to minimize far field noise is emphasized. Area requiring further research are discussed and the relevance of aircraft turbofan results to quieting other turbomachinery installations is addressed

Summary of forward velocity effects on fan noise

Available experimental data comparing the in-flight and static behavior of fan noise are reviewed. These results are then compared with recent data obtained for a fan stage tested with forward velocity in a low speed wind tunnel. Tentative conclusions are presented about the significance and nature of the changes in noise observed when a forward velocity is imposed. Finally, the implications of the emerging picture of in-flight fan source noise for suppressor design are discussed