Double‐spirals offer the development of pre‐programmable modular metastructures

Metamaterials with adjustable, sometimes unusual properties offer advantages over conventional materials with predefined mechanical properties in many technological applications. A group of metamaterials, called modular metamaterials or metastructures, are developed through the arrangement of multiple, mostly similar building blocks. These modular structures can be assembled using prefabricated modules and reconfigured to promote efficiency and functionality. Here, we developed a novel modular metastructure by taking advantage of the high compliance of pre-programmable double-spirals. First, we simulated the mechanical behavior of a four-module metastructure under tension, compression, rotation, and sliding using the finite-element method. Then, we used 3D printing and mechanical testing to illustrate the tunable anisotropic and asymmetric behavior of spiral-based metastructures in practice. Our results show the simple reconfiguration of the presented metastructure toward the desired functions. The mechanical behavior of single double-spirals and the characteristics that can be achieved through their combinations make our modular metastructure suitable for various applications in robotics, aerospace, and medical engineering

The damping and structural properties of dragonfly and damselfly wings during dynamic movement

For flying insects, stability is essential to maintain the orientation and direction of motion in flight. Flight instability is caused by a variety of factors, such as intended abrupt flight manoeuvres and unwanted environmental disturbances. Although wings play a key role in insect flight stability, little is known about their oscillatory behaviour. Here we present the first systematic study of insect wing damping. We show that different wing regions have almost identical damping properties. The mean damping ratio of fresh wings is noticeably higher than that previously thought. Flight muscles and hemolymph have almost no ‘direct’ influence on the wing damping. In contrast, the involvement of the wing hinge can significantly increase damping. We also show that although desiccation reduces the wing damping ratio, rehydration leads to full recovery of damping properties after desiccation. Hence, we expect hemolymph to influence the wing damping indirectly, by continuously hydrating the wing system

The frequency of wing damage in a migrating butterfly

The ability to fly is crucial for migratory insects. Consequently, the accumulation of damage on the wings over time can affect survival, especially for species that travel long distances. We examined the frequency of irreversible wing damage in the migratory butterfly Vanessa cardui to explore the effect of wing structure on wing damage frequency, as well as the mechanisms that might mitigate wing damage. An exceptionally high migration rate driven by high precipitation levels in their larval habitats in the winter of 2018–2019 provided us with an excellent opportunity to collect data on the frequency of naturally occurring wing damage associated with long-distance flights. Digital images of 135 individuals of V. cardui were collected and analyzed in Germany. The results show that the hindwings experienced a greater frequency of damage than the forewings. Moreover, forewings experienced more severe damage on the lateral margin, whereas hindwings experienced more damage on the trailing margin. The frequency of wing margin damage was higher in the painted lady butterfly than in the migrating monarch butterfly and in the butterfly Pontia occidentalis following artificially induced wing collisions. The results of this study could be used in future comparative studies of patterns of wing damage in butterflies and other insects. Additional studies are needed to clarify whether the strategies for coping with wing damage differ between migratory and non-migratory species

Strong attachment as an adaptation of flightless weevils on windy oceanic islands

Enhanced attachment ability is common in plants on islands to avoid potential fatal passive dispersal. However, whether island insects also have increased attachment ability remains unclear. Here we measured the attachment of a flightless weevil, Pachyrhynchus sarcitis kotoensis, from tropical islands, and compared it with documented arthropods from the mainland. We examined the morphology and material gradient of its attachment devices to identify the specific adaptive modifications for attachment. We find that the weevil has much stronger attachment force and higher safety factor than previously studied arthropods, regardless of body size and substrate roughness. This probably results from the specific flexible bases of the adhesive setae on the third footpad of the legs. This softer material on the setal base has not been reported hitherto and we suggest that it acts as a flexible hinge to form intimate contact to substrate more effectively. By contrast, no morphological difference in tarsomeres and setae between the weevil and other beetles is observed. Our results show the remarkably strong attachment of an island insect and highlights the potential adaptive benefits of strong attachment in windy island environment. The unique soft bases of the adhesive hairs may inspire the development of strong biomimetic adhesives

Shearing of fibrillar adhesive microstructure: friction and shear-related changes in pull-off force

To characterize the effect of shearing on function of fibrillar adhesive microstructure, friction and shear-related changes in pull-off force of a biomimetic polyvinylsiloxane mushroom-shaped fibrillar adhesive microstructure were studied. In contrast to a control flat surface, which exhibited pronounced stick–slip motion accompanied with high friction, the fibrillar microstructure demonstrated a stable and smooth sliding with a friction coefficient approximately four times lower. The structured contact also manifested zero pull-off force in a sheared state, while the flat surface exhibited highly scattered and unreliable pull-off force when affected by contact shearing. It appears that the fibrillar microstructure can be used in applications where a total attachment force should be generated in a binary on/off state and, most surprisingly, is suitable to stabilize and minimize elastomer friction

Close-up of mushroom-shaped fibrillar adhesive microstructure: contact element behaviour

To analyse the performance of mushroom-shaped fibrillar adhesive microstructure, its behaviour was studied during different stages of attachment–loading–detachment cycle. Visualizing the evolutions of real contact area of single microfibres, it is shown that the mushroom-shaped geometry of contact elements promotes fast and simple generation of reliable adhesion. The mushroom-shaped geometry seems to transform fibrillar contact elements into passive suction devices and makes them tolerant to overload, thus enhancing their robustness and stability. These findings may also be extrapolated to biological fibrillar attachment devices sharing the same geometry

Origin of the superior adhesive performance of mushroom-shaped microstructured surfaces

The superlative adhesive properties of some biological attachment systems, such as those of geckos, spiders, and insects, have inspired researchers from different fields (e.g. biology, physics and engineering) to conceive and design man-made microstructured surfaces that might mimic their performance. Among the several proposed designs, very recently mushroom-shaped adhesive microstructures have drawn the interest of scientists and engineers, because experiments have proved their superiority compared to other micro- and nano-structures. In this article, we explain theoretically the physical mechanism behind the enhanced adhesion of such microstructures, and provide for the first time a useful tool to predict adhesive performance depending on the geometry, mechanical properties of the material, and energy of adhesion. Our theoretical predictions are strongly supported by the available experimental data. The present study can streamline the optimisation of adhesive microstructures for industrial applications