Evolution of polymer blend morphologies during extrusion in a flat die

The control of blend morphologies during process is of prime importance in order to predict the final properties of polymer blends. A coextrusion technique combined with static mixers was developed in order to smartly blend polymeric melts and to optimize the blend morphologies during the flow in static mixers [1]. The aim of this paper is to study the evolution of those blend morphologies during extrusion in a flat die. The effect of the viscosity ratio and the interfacial tension are also investigated. The experimental observations are confronted with numerical simulation results

Potential of Lignins as Antioxidant Additive in Active Biodegradable Packaging Materials

Lien vers la version éditeur: http://link.springer.com/article/10.1007/s10924-013-0570-6Due to their polyphenolic structure lignins bear a number of interesting functional properties, such as antioxidant activity. Natural antioxidants are very much looked for in the aim of protection of light or oxygen sensitive goods and are being used in active packaging. Poly(lactide) (PLA)-lignin films were prepared by twin screw extrusion followed by thermo-compression using two different commercial sources of alkali lignins obtained from gramineous plants. A good dispersion of lignin in the matrix was observed. Mechanical properties of the compounded material were merely diminished and oxygen barrier properties slightly enhanced. The chromatographic study of the lignins revealed that the low molecular weight fraction of both lignins increased during the polymer processing. The migration of low molecular weight compounds in an ethanol/water solution simulating fatty foodstuff was performed and the antioxidant activity of the extract was analysed. It was found that the activity increases with increasing severity of the heat treatment because of the generation of free phenolic monomers during processing. These results open an interesting way for application of lignins as an active compound in packaging materials. Lignins do not impair the mechanical and barrier performance of the polymer and the plastics processing even allows for the generation of active substances

Crystallization behavior of poly(lactide)/poly(β-hydroxybutyrate)/talc composites.

The authors thank Dr. Patrice Lefrançois (CNAM) for SEM observations. They are also grateful to Pr. Jack R. Plimmer USDA, Agricultural Research Service, USA for his discussions during this work.The morphology and miscibility of commercial poly(lactide) (PLA)/poly(b-hydroxybutyrate) (PHB, from 5 to 20 wt %) blends prepared by melt extrusion method, were investigated using differential scanning calorimetry (DSC) and Fourier transform infra-red spectroscopy (FTIR) observations. The results show that for all the studied blend contents, PLA/PHB blends are immiscible. The effects of PHB and talc on the nonisothermal cold crystallization kinetics of PLA were examined using a differential scanning calorimetry (DSC) at different heating rates. PHB acted as a nucleating agent on PLA and the addition of talc to the blend yielded further improve-ment, since significant increase in the enthalpy peak was observed for samples containing 10 wt % PHB and talc (from 0.5 to 5 phr). The crystallization kinetics were then examined using the Avrami–Jeziorny and Liu–Mo approach. The simultaneous presence of PHB and talc induced a decrease of the crystallization half time. The evolution of activation energies determined with Kissinger’s equation suggests that blending with PHB and incorporating talc promote nonisothermal cold crystallization of PLA. The synergistic nucleating effect of PHB and talc was also observed on isothermal crystallization of PLA from the melt

Design of modified plastic surfaces for antimicrobial applications: Impact of ionizing radiation on the physical and mechanical properties of polypropylene

Surface modification of polypropylene (PP) sheets was carried out by radiation induced graft polymer- ization of hydrophilic functional molecules such as N,N-dimethylacrylamide (DMA) and [2-methacry- loyloxy)ethyl] trimethylammonium chloride, which is a quaternary ammonium salt (QAS). Polypropylene sheets were activated prior to the grafting reaction by using electron beam radiation. The changes in morphology, crystallinity and tensile parameters like deformation and stress at yield and deformation at break of PP after irradiation were investigated. The results showed that a minor crystalline reorganization takes place during the irradiation of PP at 100 kGy. The grafting has been observed to be strongly dependent on the monomer dilution in the reaction medium. After grafting of QAS (40%) and DMA (20%) it was possible to develop highly hydrophilic surfaces (water contact angle comprised between 30 and 411). The surfaces of virgin, irradiated and grafted PP were studied using polarized optical microscopy (POM) and scanning electron microscopy (SEM). Spherical particles (i.e. polystyrene or silica beads) adhering to the modified samples were studied according to the surface parameters. Adhesion tests confirmed the strong influence of substrate type (mainly hydrophilicity and roughness) and to a lesser extent underlined the role of electrostatic interactions for the design of plastic surfaces for antimicrobial applications

Effect of relative humidity on carvacrol release and permeation properties of chitosan based films and coating

The influence of water vapour conditions on mass transport and barrier properties of chitosan based films and coatings were studied in relation to surface and structural properties. Water contact angles, material swelling, polymer degradation temperature, barrier properties (PO2, PCO2, WVP) and aroma diffusion coefficients were determined. The solvent nature and the presence of carvacrol influenced the surface and structural properties and then the barrier performance of activated chitosan films. Increasing RH from 0% to 100% led to a significant increase in material swelling. The plasticization effect of water was more pronounced at high humid environment, while at low RH the matrix plasticization was induced by carvacrol. The deposit of a thin chitosan layer on polyethylene decreased PO2 and PCO2 both in dry and humid conditions. The carvacrol release from the chitosan matrix was strongly influenced by RH. A temperature increase from 4 to 37 C also had an impact on carvacrol diffusivity but to a lesser extent than RH

Dispersion of carbon nanotubes in polypropylene via multilayer coextrusion: Influence on the mechanical properties

The authors would like to thank PSA for funding this research and providing some of the materials used in this study. We also would like to thank R. Glénat, P. Soria, E. Dandeu, A. Grand- montagne and A. Dubruc for their help in the preparation and the optical and mechanical characterizations of the samples presented in this study.Multilayer coextrusion was used to disperse Carbon Nanotubes (CNT) in polypropylene (PP). The dilution of commercially available masterbatches using a twin-screw extruder was first applied to produce several formulations, which were then mixed with PP using a multilayer coextrusion device to obtain films or pellets with CNT concentrations between 0.1 and 1%wt. The influence of the specific mechanical energy (SME) during the dilution step, of the addition of a compatibilizer, and of the multilayer tool on the CNT dispersion within the matrix was highlighted. The effect of the dispersion on the thermomechanical properties of the resulting materials was studied. We showed notably that films containing 0.2%wt CNT, 1%wt of PPgAm, prepared at high SME presented a Young’s modulus increase of 25e30% without significant decrease in the elongation at break. These results, using low amounts of CNT and industrially available devices, may show a new path for producing nanocomposites

Nano-building block based-hybrid organic–inorganic copolymers with self-healing properties

New dynamic materials, that can repair themselves after strong damage, have been designed by hybridization of polymers with structurally well-defined nanobuilding units. The controlled design of cross-linked poly(n-butyl acrylate) (pBuA) has been performed by introducing a very low amount of a specific tin oxo-cluster. Sacrificial domains with non-covalent interactions (i.e. ionic bonds) developed at the hybrid interface play a double role. Such interactions are strong enough to cross-link the polymer, which consequently exhibits rubber-like elasticity behavior and labile enough to enable, after severe mechanical damage, dynamic bond recombination leading to an efficient healing process at room temperature. In agreement with the nature of the reversible links at the hybrid interface, the healing process can speed up considerably with temperature. 1H and 119Sn PFG NMR has been used to evidence the dynamic nature of these peculiar cross-linking nodes

Relationship between fiber chemical treatment and properties of recycled pp/bamboo fiber composites

This article reports the preparation of recycled polypropylene (RPP)/bamboo fiber (BF) composite via direct melt blends using a twin screw extruder. The effects of the chemical treatment of BF surface (alkaline and acetylation) on fiber structure and composite mechanical, thermal, rheological properties have been investigated. We showed that alkali treatment increases the contact surface of BF within composites, resulting in a more homogenous dispersion of fibers in the polymer matrix. Alkali treatment improves mechanical properties such as tensile strength as well as the Charpy impact strength. Reinforced composites obtained with acetylated BF show better mechanical properties due to grafting of acetyl groups onto the cellulose fiber surface and thus improve compatibility between BF and matrix. The rheological properties of RPP/BF composites depending on the BF content and treatment methods are also analyzed. Predominant factors that influence the properties of relevant materials are identified. Maleic anhydride grafted polypropylene is used as a compatibilizer to improve the adhesion between the cellulosic phase and the RPP matrix

Élaboration et propriétés des composites polypropylène recyclé/fibres de bambou

Cette étude présente des résultats obtenus sur l’élaboration de composites à base de polypropylène recyclé renforcé par des fibres végétales (fibres de bambou), fabriqués à l’aide d’une extrudeuse double vis modulaire pour produire un composite sous forme de granulés transformables. L’effet de la teneur en fibres de bambou, du compatibilisant et des méthodes de traitement chimique de la surface des fibres sur les propriétés mécaniques et rhéologiques du composite a été étudié. Nous avons montré que le traitement avec la soude enlève les impuretés et augmente la rugosité de surface des fibres, ce qui entraîne une meilleure adhésion des fibres dans la matrice polymère. Les composites fibres de bambou acétylées/polypropylène recyclé présentent de meilleures propriétés mécaniques, dues au greffage de groupes acétyles sur la surface des fibres et donc à l’amélioration de la compatibilité entre les fibres de bambou et la matrice polymère. Les propriétés rhéologiques des composites à différents taux de fibres de bambou et pour différentes méthodes de traitement de surface sont également analysées. Les facteurs prédominants qui influencent les propriétés des composites sont identifiés

Oxidative degradation of polylactide (PLA) and its effects on physical and mechanical properties

The thermo-oxidative degradation of polylactide (PLA) films was studied between 70 and 150 C. It was shown that the oxidative degradation of PLA leads to a random chain cission responsible for a reduction of the molar mass. These molar mass changes affect Tg and the degree of crystallinity, and it was found that Tg decreases according to the Fox–Flory theory whereas the degree of crystallinity increases due to a chemicrystallization process. A correlation between molar mass and strain at break during oxidation has been established: PLA displays a brittle behavior when Mn falls below 40 kg mol 1 in agreement with relationships linking the critical value for embrittlement with the molar mass between entanglements