Effect of spatial resolution on apparent sensitivity to initial conditions of a decaying flow as it becomes turbulent

Grids with 32(exp 3), 64(exp 3), and 128(exp 3) points are used in numerical solutions for a decaying flow. The sensitivity of initially neighboring solutions to small changes in initial conditions increases as the spatial resolution improves. A fourth-order finite-difference method is used for the solutions with 32(exp 3) and 64(exp 3) grid points, and a pseudospectral method is used for 128(exp 3) grid points. The latter solutions appear to be rather well-resolved, in spite of the formation of steep velocity gradients in the flow

Variable Powder Flow Rate Control in Laser Metal Deposition Processes

This paper proposes a novel technique, called Variable Powder Flow Rate Control (VPFRC), for the regulation of powder flow rate in laser metal deposition processes. The idea of VPFRC is to adjust the powder flow rate to maintain a uniform powder deposition per unit length even when disturbances occur (e.g., the motion system accelerates and decelerates). Dynamic models of the powder delivery system motor and the powder transport system (i.e., five–meter pipe, powder dispenser, and cladding head) are first constructed. A general tracking controller is then designed to track variable powder flow rate references. Since the powder flow rate at the nozzle exit cannot be directly measured, it is estimated using the powder transport system model. The input to this model is the DC motor rotation speed, which is estimated on–line using a Kalman filter. Experiments are conducted to examine the performance of the proposed control methodology. The experimental results demonstrate that VPFRC is successful in maintaining a uniform track morphology, even when the motion control system accelerates and decelerates.Mechanical Engineerin