Advanced nano-based manipulations of molasses in the cellulose and paper discipline: Introducing a master cheap environmentally safe retention aid and strength promoter in papermaking

This work introduces, for the first time worldwide, molasses – a byproduct of the sugar industry – as a master retention aid and strength promoter in papermaking. The paper nanocomposites produced in the present work – involving molasses, natural cellulose fibers, and kaolin – retained larger amounts of kaolin while exhibiting greater strength, as compared to their molasses-free counterparts. Recently, the authors have shown, for the first time, that the nanoadditive sucrose can overcome the ultimate fate of deterioration in strength of paper, due to addition of inorganic fillers such as kaolin. This deterioration was counteracted by incorporating the nanoporous structure of cellulose fibers with sucrose, which leads to incorporation beating of the fibers, and thus increases the strength of the produced paper nanocomposites. In addition, the nanoadditive sucrose was proven – for the first time – to act as retention aid for inorganic fillers such as kaolin. We called this phenomenon incorporation retention to differentiate it from the conventional types of retention of inorganic fillers. On the other hand, it is well established in the literature that using gums (including starch) as additives in papermaking enhances the strength of paper. Molasses contains both the nanoadditive (sucrose), and gums (including starch). Molasses is a byproduct of sugar industry, which is cheaper than sucrose; and a major part of sucrose lost in sugar industry resides in molasses. Moreover, molasses is an environmentally safe additive. Therefore, the nanoadditive (molasses) was chosen, in the present work, to be manipulated as a master strength promoting retention aid for inorganic fillers used in papermaking, such as kaolin

Advanced binderless board-like green nanocomposites from undebarked cotton stalks and mechanism of self-bonding

Self-bonding of air-dried undebarked cotton stalks during hot pressing in a closely fitting mold was studied. Advanced board-like green nanocomposites from ground undebarked cotton stalks were introduced for the first time in the present work. The dry forming process was adopted. Moderate molding pressure and temperature were selected and applied in a tight die, thus saving water and energy and avoiding the use of any binders to achieve an environment-friendly green product. Green nanocomposites having densities in the range of 1.27–1.29 g/cm3 and 1.03–1.06 g/cm3 were prepared. Particle size and cell wall morphological structure were found to play a major role in self-bonding. Properties of composites prepared from the fine fraction of cotton stalks were superior to those prepared from the cotton stalk coarse fraction at the same conditions. This is attributed—among other things—to the dominance of pith (parenchymal cells) in the fine fraction. Such cells possess a high lumen-to-cell wall ratio, which renders them more deformable under pressure, leading to more intercellular or interparticle bonding. Advanced binderless green nanocomposites having bending strength as high as 637 kg/cm2 and water absorption as low as 12.1 % were obtained from the ground undebarked cotton stalks. The results show clearly that the advanced green nanocomposite obtained by the dry forming process, without the addition of any binders, is superior to hardboard obtained from cotton stalks by the conventional wet web formation process. The mechanism of self-bonding is discussed