Measurement of residual stresses induced by sequential weld buttering and cladding operations involving a 2.25Cr-1Mo substrate material

Dissimilar metal welds are necessary in high-pressure subsea systems and in cases where forged components must be welded to pipelines. F22 (2.25Cr-1Mo) steel is often used in such forged steel components and, since this steel cannot enter service without undergoing post-weld heat treatment (PWHT), the components are usually prepared for field welds through the application of a buttering layer. Furthermore, a weld overlay is deposited for the purpose of mitigating corrosion. This combination of multiple welding tasks and dissimilar materials leads to the possibility of developing substantial residual stresses. This study aims to provide insights to the evolution of residual stresses at each stage of the welding operation. The assessment has been undertaken on laboratory-scale weld mock-ups using the contour method for residual stress measurement, and incremental centre hole drilling. It was found that both buttering and cladding introduce near-yield levels of tensile residual stresses, but that these stresses are successfully relieved upon PWHT

Microstructure and interfacial reactions during active metal brazing of stainless steel to titanium

Microstructural evolution and interfacial reactions during active metal vacuum brazing of Ti (grade-2) and stainless steel (SS 304L) using a Ag-based alloy containing Cu, Ti, and Al was investigated. A Ni-depleted solid solution layer and a discontinuous layer of (Ni,Fe)2TiAl intermetallic compound formed on the SS surface and adjacent to the SS-braze alloy interface, respectively. Three parallel contiguous layers of intermetallic compounds, CuTi, AgTi, and (Ag,Cu)Ti2, formed at the Ti-braze alloy interface. The diffusion path for the reaction at this interface was established. Transmission electron microscopy revealed formation of nanocrystals of Ag-Cu alloy of size ranging between 20 and 30 nm in the unreacted braze alloy layer. The interdiffusion zone of β-Ti(Ag,Cu) solid solution, formed on the Ti side of the joint, showed eutectoid decomposition to lamellar colonies of α-Ti and internally twinned (Cu,Ag)Ti2 inter- metallic phase, with an orientation relationship between the two. Bend tests indicated that the failure in the joints occurred by formation and propagation of the crack mostly along the Ti- braze alloy interface, through the (Ag,Cu)Ti2 phase layer

Prognostic impact of Additional Chromosomal Abnormalities in Egyptian Chronic Myeloid Leukemia Patients

BACKGROUND: Emergence of additional chromosomal abnormalities (ACAs) in chronic myeloid leukemia (CML) is associated with disease progression to advanced phases and reflects the genetic instability of CML. AIM: Is to evaluate the frequency of ACAs in chronic phase (CP) and advanced disease (AP) CML patients and study their impact on patient’s outcome, overall survival (OS) and event-free survival (EFS). RESULTS: The studied group (n = 73) included 31 males (43%) and 42 females (57%). Median age of patients at diagnosis was 37 years (17–76). Median TLC was 208×109/L (2.1–784.2), median Hb was 9.4 g/dL (5.7–13), and median platelets count was 290.5×109/L (13–1271). We identified 32 patients (44%) with ACAs. ACAs emergence was significantly associated with advanced phases of CML (13/21, 62%) compared to CP (19/52, 36%) (p = 0.048). ACAs were associated with lower median OS and EFS in CP compared to AP (38 vs. 120 ms) and (58.3 vs. 77 ms) (p = 0.026 and p = 0.065, respectively). Early molecular responders (6/17, 35%) at 3 months, and 6 months (10/26, 38%) developed ACAs less than nonoptimal responders. Disease phase, hepatomegaly and bone marrow eosinophilia were significant predictors of OS (p < 0.001, p = 0.02, p = 0.04, respectively). CONCLUSION: Early identification of ACAs in Ph+ metaphases at diagnosis and during therapy predicts CML outcome. ACAs emergence occurred at a higher frequency and at a younger age in our CML patients and are related to inferior EFS and OS

Evolution of microstructure and toughness in 2.25Cr-1Mo steel welds

In oil and gas and other industries, valve bodies are often manufactured using a 2.25Cr-1Mo steel which, if welded, requires post-weld heat treatment (PWHT) in order to restore toughness. The safe operation and long-term integrity of such welds is critically dependent on achieving adequate toughness across the welded joint. In this work, mock-ups were manufactured for the purpose of assessing the effects of the weld heat input on toughness. The assessment was made by carrying out crack tip opening displacement (CTOD) and Charpy-impact tests in different metallurgical regions and, after testing, by examining the fracture surfaces using optical- and scanning-electron microscopy, and energy-dispersive spectroscopy. There did not appear to be an effect of weld heat input on toughness at a test temperature of +20 °C. However, for the case where a high weld heat input was employed, the toughness of the weld metal dropped by close to 50% when the temperature was decreased to −20 °C. These results suggest that inadequate control of the welding process may lead to significant variability in weld toughness, and that high weld heat inputs should be avoided when welding or buttering 2.25Cr-1Mo steel components