Fundamental Structural and Kinetic Principals of High Strength UHMWPE Fibers Production by Gel-Technology

One of the main research work in the field of polymeric materials was, is and always will be the improvement of their mechanical properties. Comprehensive structural studies of UHMWPE reactor powder, the features of its dissolution and the formation of a gel-state, as well as UHMWPE films oriented up to various draw ratios, were carried out using scanning electron microscopy, differential scanning calorimetry, and X-ray diffraction. For comparison, decalin and vaseline oil were chosen as solvents. The mechanical properties of oriented UHMWPE films were also studied. In the process of orientation drawing, basing on the developed structural-kinetic principles of strengthening for highly oriented speciments gel-cast from UHMWPE powders, the average values of tensile strength of 4.7 GPa (about 6% of the samples had strength values up to 6.0 GPa) and an Young’s modulus of 170 GPa (about 6% of the samples had Young’s modulus values of 200 GPa). These values are among the highest according to the world scientific literature. A significant increase in the mechanical characteristics of highly oriented UHMWPE films was achieved using experimentally confirmed scientific approaches to revealing the structure-property relationship at each stage of the gel process

Development and Processing of New Composite Materials Based on High-Performance Semicrystalline Polyimide for Fused Filament Fabrication (FFF) and Their Biocompatibility

Samples of composite materials based on high-performance semicrystalline polyimide R-BAPB (based on the dianhydride R: 1,3-bis-(3′,4,-dicarboxyphenoxy)benzene and diamine BAPB: 4,4′-bis-(4″-aminophenoxy)diphenyl)) filled with carbon nanofibers and micron-sized discrete carbon fibers were obtained by FFF printing for the first time. The viscosity of melts of the composites based on R-BAPB, thermal, mechanical characteristics of the obtained composite samples, their internal structure, and biocompatibility were studied. Simultaneously with FFF printing, samples were obtained by injection molding. The optimal concentrations of carbon fillers in polyimide R-BAPB for their further use in FFF printing were determined. The effect of the incorporation of carbon fillers on the porosity of the printed samples was investigated. It was shown that the incorporation of carbon nanofibers reduces the porosity of the printed samples, which leads to an increase in deformation at break. Modification of polyimide with discrete carbon fibers increases the strength and Young’s modulus sufficiently but decreases the deformation at break. The cytotoxicity analysis showed that the obtained composite materials are bioinert

Investigation of Polyetherimide Melt-Extruded Fibers Modified by Carbon Nanoparticles

The fibers based on thermoplastic partially crystalline polyetherimide R-BAPB modified by vapor grown carbon nanofibers (VGCF) were prepared by melt extrusion, exposed to orientational drawing, and crystallized. All of the samples were examined by scanning electron microscopy, X-ray scattering, and differential scanning calorimetry to study how the carbon nanofiller influences on the internal structure and crystallization behavior of the obtained R-BAPB fibers. The mechanical properties of the composite R-BAPB fibers were also determined. It was found that VGCF nanoparticles introduced into R-BAPB polyimide can act as a nucleating agent that leads, in turn, to significant changes in the composite fibers morphology as well as thermal and mechanical characteristics. VGCF are able to improve an orientation degree of the R-BAPB macromolecules along the fiber direction, accelerate crystallization rate of the polymer, and enhance the fiber stability during crystallization process

Phase Transformation in UHMWPE Reactor Powders Synthesized on Various Catalysts in Mechanical and Thermal Fields

Nowadays, a solvent-free method for production of high performance fibers directly from ultrahigh-molecular-weight polyethylene (UHMWPE) reactor powder is being actively developed. It causes the interest in the morphology of the reactor particles and their behavior in thermal and mechanical fields. Changes in the phase composition in virgin particles of ultra-high molecular-weight polyethylene reactor powders and in particles of powders compressed at room temperature under different pressures were studied in real time using synchrotron radiation with heating in the range of 300–370 K. It was found that the content of the monoclinic phase in reactor powders depends on the type of catalyst used for synthesis and on the applied pressure. It is shown that there are monoclinic phases of different nature: a structurally stabilized monoclinic phase formed during synthesis, and a monoclinic phase resulting from plastic deformation during compaction at room temperature. The behavior of these phases in temperature and mechanical fields is compared

Biocomposite materials based on chitosan and lignin : Preparation and characterization

In this study, bioactive composite systems based on natural polymers (chitosan and lig-nin) were prepared in this study. The structural, mechanical, and morphological properties of chi-tosan‐based materials containing various amounts of lignin filler were investigated. The infra‐red IR spectroscopy data confirmed the formation of chemical bonds between the components of the obtained composites. The mechanical properties of film samples were studied in air and in physi-ological solution. It was demonstrated that the breaking elongation values of the obtained film samples in the wet state were higher (150–160%) than the corresponding (average) value of a pure chitosan film (100%). The scanning electron microscopy and atomic force microscopy data demonstrated that the introduction of lignin had caused significant changes in the surface morphology of films. The appearance of a strongly pronounced texture and porosity facilitated cell proliferation on the surface of composites, i.e., the bioactivity of film samples was enhanced with an increasing lignin content in the chitosan matrix.publishedVersionPeer reviewe

Morphological Transformation in Polymer Composite Materials Filled with Carbon Nanoparticles: Part 1—SEM and XRD Investigations

HDPE-based nanocomposite fibers have been extruded from a melt and drawn up to draw ratio DR = 8. Two kinds of carbon nanodiscs (original ones and those exposed to additional annealing) have been used as fillers. Obtained nanocomposite fibers have been investigated with the help of different experimental methods: rheology, SEM and WAXS. It has been demonstrated that the annealed carbon nanodiscs possess a nucleation ability that finally leads to strong transformation of the material morphology

A New Approach to Estimating the Parameters of Structural Formations in HDPE Reactor Powder

The morphology of virgin reactor powder (RP) of high-density polyethylene (HDPE) with MW = 160,000 g/mol was investigated using DSC, SEM, SAXS, and WAXS methods. The morphological SEM analysis showed that the main morphological units of RP are macro- and micro-shish-kebab structures with significantly different geometric dimensions, as well as individual lamellae of folded chain crystals. A quantitative analysis of an asymmetric SAXS reflection made it possible to reveal the presence of several periodic morphoses in the RP with long periods ranging from 20 nm to 60 nm, and to correlate them with the observed powder morphology. According to the DSC crystallinity data, the thickness of the lamellae in each long period was estimated. Their surface energy was calculated in the framework of the Gibbs—Thompson theory. The presence of regular and irregular folds on the surface of different shish-kebab lamellae was discussed. The percentage of identified morphoses in the RP was calculated. It has been suggested that the specific structure of HDPE RP is due to the peculiarity of polymer crystallization during suspension synthesis in a quasi-stationary regime, in which local overheating and inhomogeneous distribution of shear stresses in a chemical reactor are possible

Application of the Composite Fibers Based on Chitosan and Chitin Nanofibrils in Cosmetology

Chitosan and composite fibers containing chitin nanofibrils have been developed for use in cosmetology. The tensile strength of the chitosan multifilaments is 160.6 ± 19.0 MPa, and of the composite multifilaments containing chitin, nanofibrils are 198.0 ± 18.4 MPa. Chitin nanofibrils introduced into the chitosan solution contribute to the creation of a new spatial arrangement of chitosan chains and their denser packing. The studies carried out by optical, scanning electron, and atomic force microscopy has shown that the serum, consisting of a mixture of lactic acid and sodium lactate, contains extended oriented structures—“liquid filaments”. It has been also shown that a mixture of serum and composite fibers based on chitosan and chitin nanofibrils has mucoadhesive, film-forming properties. The introduction of composite fibers containing chitin nanofibrils into the serum promotes the reinforcing effect of liquid filaments, the lifting effect of the film. The obtained composition can be used in cosmetology as a skin care product