Prediction of surface treatment effects on the tribological performance of tool steels using artificial neural networks

The present paper discussed the development of a reliable and robust artificial neural network (ANN) capable of predicting the tribological performance of three highly alloyed tool steel grades. Experimental results were obtained by performing plane-contact sliding tests under non-lubrication conditions on a pin-on-disk tribometer. The specimens were tested both in untreated state with different hardening levels, and after surface treatment of nitrocarburizing. We concluded that wear maps via ANN modeling were a user-friendly approach for the presentation of wear-related information, since they easily permitted the determination of areas under steady-state wear that were appropriate for use. Furthermore, the achieved optimum ANN model seemed to be a simple and helpful design/educational tool, which could assist both in educational seminars, as well as in the interpretation of the surface treatment effects on the tribological performance of tool steels

Modeling of surface roughness in electro-discharge machining using artificial neural networks

Electro-Discharge machining (EDM) is a thermal process comprising a complex metal removal mechanism. This method works by forming of a plasma channel between the tool and the workpiece electrodes leading to the melting and evaporation of the material to be removed. EDM is considered especially suitable for machining complex contours with high accuracy, as well as for materials that are not amenable to conventional removal methods. However, several phenomena can arise and adversely affect the surface integrity of EDMed workpieces. These have to be taken into account and studied in order to optimize the process. Recently, artificial neural networks (ANN) have emerged as a novel modeling technique that can provide reliable results and readily, be integrated into several technological areas. In this paper, we use an ANN, namely, the multi-layer perceptron and the back propagation network (BPNN) to predict the mean surface roughness of electro-discharge machined surfaces. The comparison of the derived results with experimental findings demonstrates the promising potential of using back propagation neural networks (BPNNs) for getting a reliable and robust approximation of the Surface Roughness of Electro-discharge Machined Components