23 research outputs found
Numerical simulation on the combustion characteristic of iron ore sintering with flue gas recirculation
A note on dimensional entropy for amenable group actions
In this short note, for countably infinite amenable group actions, we provide topological proofs for the following results: Bowen topological entropy (dimensional entropy) of the whole space equals the usual topological entropy along tempered F{\o}lner sequences; the Hausdorff dimension of an amenable subshift (for certain metric associated to some F{\o}lner sequence) equals its topological entropy. This answers questions by Zheng and Chen \cite{ZC} and Simpson \cite{S}
Effect of Strain Rate on Modelling Predictions of Hot Tearing During Direct Chill Casting of an Aluminum-Magnesium Alloy Using the Dimensionless Niyama Criterion
Abstract: Hot tearing is strongly linked with the applied semi-solid strain rate. This defect is commonly qualitatively predicted using a pressure drop equation in the mushy zone that includes the effects of both tensile deformation perpendicular to the thermal gradient and shrinkage feeding. In this study, the effect of strain rate parallel to the thermal gradient is additionally introduced in order to assess its effect on hot tearing predictions. The deformation and shrinkage pore fractions are obtained on the basis of the dimensionless Niyama criterion and a scaling variable method. This Pore Fraction hot tearing model is first applied to the binary Al-Cu system under conditions of directional solidification. It is shown that for the same Niyama criterion, a decrease in the cooling rate increases both the deformation and shrinkage pore fractions because of an increase in the time spent in the brittle temperature region. Then, using a finite element simulation, the pore fraction distributions during Direct Chill casting of the AA5182 aluminum alloy are obtained. It is shown that including the strain rate parallel to the thermal gradient significantly improved the predictive quality of hot tearing criteria based on the pressure drop equation. Further, an increase in the casting speed increases the deformation and shrinkage pore fractions and causes the maximum point of pore fraction to move towards the base of the casting
An Improved Comprehensive Model of Pyrolysis of Large Coal Particles to Predict Temperature Variation and Volatile Component Yields
In this work, an improved comprehensive model was developed for large coal particles to predict temperature variation and volatile component yields. The kinetics model of volatile component yields, where the volatile matters were assumed to comprise nine species, was combined with heat transfer model. The interaction between volatile yield and heat transfer during pyrolysis of large Maltby coal particles was investigated. An apparent temperature difference has been observed between the surface and core of particles at the initial heating stage. The non-uniform temperature distribution inside coal particles causes non-simultaneous volatile yields release from the surface and core area. The volatile release occurs after the coal temperature rises higher than 350 °C, and its yield steeply increases within the temperature range of 450–520 °C. The peak of volatile release rate corresponds to about 485 °C due to the rapid release of tar and H2O. The tar is almost completely released at around 550 °C. With the increasing particle size, the difference in temperature and volatile yield between the surface and core increases at the end of heating. The results are expected to provide insights into the interaction between heat transfer and volatile yields during pyrolysis of large coal particles
Experimental and numerical studies on the influence of centrifugal casting parameters on the solidification structure of Al-Cu alloy
A horizontal centrifugal casting experiment was designed to determine the change in the solidification structure of Al-Cu alloy casting and the underlying variation in temperature, then obtained interface heat transfer coefficient by inverse calculation. The continuous simulation of metal melt filling from the gate to copper mold cavity is realized. The influence of centrifugal speed, pouring temperature, and mold preheating temperature on the solidified structure was analyzed. Simulation results showed that increasing the centrifugal speed mainly enhance the solidification rate of the molten metal and then refined the solidified structure of the Al-Cu alloy. Increasing the pouring temperature and mold preheating temperatures coarsen the grain size of the casting, but the range of change is small
Numerical study on the mixing process of hot desulfurization slag and converter steel slag
Slag mixing technique is a process that eliminates the lumping phenomenon of slag and iron in desulfurization slag. This process is conducted by mixing the high-temperature converter slag and iron desulfurization slag. The slag crushing difficulty is remarkably reduced after mixing. This technique eliminates the lumping phenomenon in the iron desulfurization slag. A numerical model based on Eulerian multiphase flow was established for the mixing process. The model obtained the characteristics of the phase field distribution inside the slag tank. The slag expansion phenomenon was identical with experimental results. A simplified temperature dropping model of slag mixing process was established based on the principle of energy conservation. According to this simplified model, the time dependence of the chemical reaction rate and temperature was investigated. The simplified model built by multifactor regression method can effectively predict the chemical reaction rate and temperature change under the following conditions: converter slag with an initial mass of 4–12 t, an initial iron oxide content of 20%–40%, an iron desulfurization slag mixing volume of 1–5 t, and an iron desulfurization slag mass flow rate of 0.1–1 t/s. The simplified model provides basic physical parameters for post-processing while ensuring safe production
Annealing process optimization of 3D coil core based on annealing simulation experiment and thermal mechanical coupling model
Annealing is necessary to reduce the residual stress and no-load loss of 3D coil core. In production, because monitoring the changes in temperature and stress of 3D coil core in real time is impossible, the trial and error method is usually used to formulate the annealing process parameters. The annealing simulation experiment of grain-oriented electrical steel (GOES) is carried out to explore the influence of soaking time on iron loss and magnetic flux density. The mechanical properties of GOES are tested, and the true stress–strain curves at different temperatures are obtained. Based on the existing research and experimental results, an anisotropic thermal mechanical coupling model of 3D coil core is established. An optimization scheme of 3D coil core annealing process is obtained, considering the temperature difference, stress and strain. According to the onsite measured parameters, the annealing process is simulated and optimized by the coupling model. Results show that the total annealing time is shortened by about 18.7% without increasing the stress and strain