Fuzzy Logic Control of Switched Reluctance Motor Drives

In this chapter, the electromechanical behavior of switched reluctance motor (SRM) is first modeled by analyzing the related nonlinear differential equations. In the model, the estimation of rotor speed is also considered. After modeling, the effects of torque ripple, radial force, and acoustic noise are investigated. As we know, torque ripple and acoustic noise are two of the main disadvantages of a switched reluctance motor. Thus, a fuzzy logic current compensator is proposed both for reducing the peak of radial force and for decreasing acoustic noise effects. In the parts that torque reduces, the fuzzy logic current compensator injects additional current for each phase current to overcome the torque ripple. Also, the fuzzy logic current compensator reduces speed estimation error. The speed estimation is carried out using a hybrid sliding mode observer which estimates the rotor position and speed for a wide speed range. These new approaches have been simulated using MATLAB/SIMULINK for a nonlinear model of switched reluctance motor. The simulation results indicate that proposed methods decrease the maximum radial force and the torque ripple while the maximum torque is preserved. Also, these results show that proposed methods will estimate the rotor position and speed with high precision for all speeds from near zero speeds up to rated speed. These procedures have the advantages of simple implementation on the every switched reluctance motor drive without extra hardware, low cost, high reliability, low vibration, and excellent performance at long term

Effects of Melt/Solid Volume Ratio and Rotational Speed on the Interface of Al/Mg Bimetal in Centrifugal Casting

In this study, centrifugal casting process was used for producing Al/Mg bimetal. Molten Mg was poured at 700 oC, with 1.5 and 3 melt-to-solid volume ratio (Vm/Vs) into the 450 oC preheated solid Al rotating at 800, 1200, 1600 and 2000 rpm. Castings were kept inside the centrifuged casting machine and cooled down to 150 oC. Investigating the effect of melt-to-solid volume ratio showed that increasing volume ratio from 1.5 to 3 results in diminishing metallurgical bonding in Al/Mg interface, because the force of contraction overcomes the resultant force acted on the interface. The results of study by scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) showed that bimetal compounds of Al3Mg2, Al12Mg17 and δ+Al12Mg17 eutectic structure (δ is the solid solution of Mg in Al) are formed in the interface. Atomic force microscopy (AFM) image of Al surface showed that the surface was rough in atomic dimentions, which can result in the formation of gas pores in the interface

A COMPARATIVE STUDY ON CHARACTERISTICS OF DYNAMIC OXIDE FILM OF MOLTEN Zn-Al ALLOYS

This paper investigates the difference between thickness of zinc-based alloys oxide films in dynamic condition using the oxide-metal-oxide (OMO) sandwich method and static condition by theoretical calculations. In dynamic condition, the thickness of the oxide film in the OMO sandwich sample was characterized by scanning electron microscopy (SEM). In the static condition, the thickness and type of the oxide films were studied based on thermodynamic and kinetic estimations. The results showed that the oxide film thickness in molten Zn4Al and ZA27 alloys using OMO sandwich method was estimated to be in the range of 70-200 nm and 30-100 nm, respectively. However, the thickness of oxide films in the static oxidation based on the theoretical calculations, regardless of melt chemical composition, were about 2-5 nm

Interfacial Phases and Defects Characteristics of Al/Cu-Zn Bimetal Produced via Centrifugal Casting Process

Centrifugal casting process, in both horizontal and vertical mode, is considered as an efficient method to produce bimetallic components. Al/Cu65Zn35 couples were prepared by the vertical centrifugal casting process. In this study, different volume of molten aluminum having melt-to-solid (m/s) volume ratios (VR) of 1.5 and 2.5, were cast into preheated brass bush rotating at 800, 1600, and 2000 (rpm), respectively. The thickness of the interface, which is composed of three different zones, is depended on the rotational speed and the (VR) and was at least 490µm (at VR=1.5 and 2000 rpm) and at most 1480 µm (at VR=2.5 and 800 rpm). The results of optical microscopy, energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction analysis showed that the interface layers are composed of Al2Cu5Zn4, Al3Cu3Zn, Al2Cu precipitates dispersed in the matrix and finally α-Al/Al2Cu anomalous eutectic structure near the aluminum side. Gas pore entrapment and oxide film entrainment defect was detected within the interface next to the aluminum base metal

Modelling of liquid metal flow and oxide film defects in filling of aluminium alloy castings

The liquid metal flow behaviours in different runner system designs have important effects on the mechanical strength of aluminium alloy castings. In this paper, a new model has been developed which is a two-dimensional program using a finite difference technique and the Marker and Cell (MAC) method to simulate the flow of liquid metal during filling a mould. In the program the Eulerian method has been used for the liquid metal flow, while the Oxide Film Entrainment Tracking Algorithm (OFET) method (a Lagrangian method) has been used to simulate the movement of the oxide film on the liquid metal surface or in the liquid metal flow. Several examples have been simulated and tested and the relevant results were obtained. These results were compared with measured bending strengths. It was found that the completed program was capable of simulating effectively the filling processes of different runner systems. The simulation results are consistent with the experiment. In addition, the program is capable of providing clearer images for predicting the distribution of the oxide film defects generated during filling a mould