Catalytic conversion of palm oil into sustainable biodiesel using rice straw ash supported-calcium oxide as a heterogeneous catalyst: Process simulation and techno-economic analysis

This study aimed to optimize the process parameters and evaluated economic feasibility for biodiesel production. A pyrolytic rice straw ash (RSA) support with various amounts of calcium oxide (25–35 wt%) and calcination temperatures (600–800 °C) were used in the study. The results identified 35 wt% of CaO/RSA and calcination at 600 °C as the most effective catalyst with turnover frequency (TOF) of 2.88 h$^{−1}$ for biodiesel synthesis, giving a biodiesel yield of 96.49%. The optimal conditions for biodiesel production included a methanol: palm oil molar ratio of 9.34:1, a catalyst loading of 4.87 wt%, 175 min reaction time, and 65 °C reaction temperature. The study also included a techno-economic analysis of biodiesel production, revealing a payback period of 7.17 years, an internal rate of return of 17.20%, and a net present value of 4,151,905.61 USD. These findings pave the way for more sustainable and economically feasible biodiesel production

Enhancing Sustainable Production of Fatty Acid Methyl Ester from Palm Oil Using Bio-Based Heterogeneous Catalyst: Process Simulation and Techno-Economic Analysis

A new sustainable solid carbon catalyst has been developed for biodiesel synthesis using pyrolytic coconut shell ash (CSA). The CSA support was loaded with various amounts of potassium carbonate (K$_2$CO$_3$), and response surface methodology with a central composite design was used to optimize the transesterification process. The best-performing catalyst was the 30 wt % K$_2$CO$_3$/CSA catalyst. The optimal conditions included a catalyst loading of 3.27 wt %, methanol:oil molar ratio of 9.98:1, reaction time of 74 min, and temperature of 65 °C, resulting in an obtained biodiesel yield of 97.14%. This catalyst was reusable for up to four cycles, but a reduction in the biodiesel yield was observed due to potassium ion leaching during the recovery process. A techno-economic analysis to assess the financial viability of the project revealed a net present value of 5.16 million USD for a project lifetime of 20 years, a payback period time of 2.49 years, and an internal rate of return of 44.2%. An environmental assessment to evaluate the impact of global warming potential from the production of biodiesel revealed a lower level of carbon dioxide emission (1401.86 ton/y) than in the conventional process (1784.6 ton/y)

Inverse Vulcanization of Styrylethyltrimethoxysilane–Coated Surfaces, Particles, and Crosslinked Materials

Sulfur as a side product of natural gas and oil refining is an underused resource. Converting landfilled sulfur waste into materials merges the ecological imperative of resource efficiency with economic considerations. A strategy to convert sulfur into polymeric materials is the inverse vulcanization reaction of sulfur with alkenes. However, the materials formed are of limited applicability, because they need to be cured at high temperatures (>130 °C) for many hours. Herein, we report the reaction of elemental sulfur with styrylethyltrimethoxysilane. Marrying the inverse vulcanization and silane chemistry yielded high sulfur content polysilanes, which could be cured via room temperature polycondensation to obtain coated surfaces, particles, and crosslinked materials. The polycondensation was triggered by hydrolysis of poly(sulfur‐r‐styrylethyltrimethoxysilane) (poly(S$_{n}$‐r‐StyTMS) under mild conditions (HCl, pH 4). For the first time, an inverse vulcanization polymer could be conveniently coated and mildly cured via post‐polycondensation. Silica microparticles coated with the high sulfur content polymer could improve their Hg$^{2+}$ ion remediation capability

Synthesis and Characterization of Hollow-Sphered Poly(N-methyaniline) for Enhanced Electrical Conductivity Based on the Anionic Surfactant Templates and Doping

Poly(N-methylaniline) (PNMA) is a polyaniline derivative with a methyl substituent on the nitrogen atom. PNMA is of interest owing to its higher solubility in organic solvents when compared to the unsubstituted polyaniline. However, the electrical conductivity of polyaniline derivatives suffers from chemical substitution. PNMA was synthesized via emulsion polymerization using three different anionic surfactants, namely sodium dodecylsulfate (SDS), sodium dodecylbenzenesulfonate (SDBS), and dioctyl sodium sulfosuccinate (AOT). The effects of surfactant structures and concentrations on electrical conductivity, doping level, crystallinity, morphology, and thermal stability were investigated. The re-doping step using perchloric acid (HClO4) as a dopant was sequentially proceeded to enhance electrical conductivity. PNMA synthesized in SDBS at five times its critical micelle concentration (CMC) demonstrated the highest electrical conductivity, doping level, and thermal stability among all surfactants at identical concentrations. Scanning electron microscopy (SEM) images revealed that the PNMA particle shapes and sizes critically depended on the surfactant types and concentrations, and the doping mole ratios in the re-doping step. The highest electrical conductivity of 109.84 ± 20.44 S cm−1 and a doping level of 52.45% were attained at the doping mole ratio of 50:1

Synthesis of Highly Conductive Poly(3-hexylthiophene) by Chemical Oxidative Polymerization Using Surfactant Templates

Poly(3-hexylthiophene) (P3HT) was systematically synthesized by chemical oxidative polymerization in chloroform with ferric chloride (FeCl3) as the oxidizing agent and various surfactants of the shape templates. The effects of 3HT: FeCl3 mole ratios, polymerization times, and surfactant types and concentrations on the electrical conductivity, particle shape and size were systematically investigated. Furthermore, dodecylbenzenesulfonic acid (DBSA), p-toluenesulfonic acid (PTSA), sodium dodecyl sulfate (SDS), and sodium dioctyl sulfosuccinate (AOT) were utilized as the surfactant templates. The P3HT synthesized with DBSA at 6 CMC, where CMC stands for the Critical Micelle Concentration of surfactant, provided a higher electrical conductivity than those with PTSA, SDS and AOT. The highest electrical conductivity of P3HT using DBSA was 16.21 ± 1.55 S cm−1 in which the P3HT particle shape was spherical with an average size of 1530 ± 227 nm. The thermal analysis indicated that the P3HT synthesized with the surfactants yielded higher stability and char yields than that of P3HT without. The P3HT_DBSA electrical conductivity was further enhanced by de-doping and doping with HClO4. At the 10:1 doping mole ratio, the electrical conductivity of dP3HT_DBSA increased by one order of magnitude relative to P3HT_DBSA prior to the de-doping. The highest electrical conductivity of dP3HT_DBSA obtained was 172 ± 5.21 S cm−1 which is the highest value relative to previously reported