Reactive SPS of Al2O3–RE:YAG (RE = Ce; Ce+Gd) composite ceramic phosphors

Ultrafine-grained Al2O3–rare earth:yttrium aluminium garnet (Al2O3–RE:YAG) (RE = Ce; Ce+Gd) composite ceramics were obtained for the first time by reactive spark plasma sintering (SPS) using commercially available initial oxide powders. The effect of key sintering parameters (temperature, dwell time, and external pressure (Pload)) on densification peculiarities, structural-phase states, and luminescent properties of composites was studied comprehensively. Differences in phase formation and densification between Ce-doped and Ce,Gd-codoped systems were shown. Parameters of reactive SPS, at which there is partial melting with the formation of near-eutectic zones of the Al2O3–YAG system/coexistence of several variations of the YAG-type phase, were established. Pure corundum–garnet biphasic ceramics with an optimal balance between microstructural and luminescence performance were synthesized at 1425 ℃/30 min/30–60 MPa. The external quantum efficiency (EQE) of the phosphor converters reached 80.7% and 72% with close lifetime of ~63.8 ns, similar to those of commercial Ce:YAG materials, which is promising for further applications in the field of high-power white light-emitting diodes (WLEDs) and laser diodes (LDs)

Reactive sintering of highly-doped YAG/Nd3+ :YAG/YAG composite ceramics

Multilayer YAG/Nd3+:YAG/YAG composite laser ceramics were obtained by the reactive sintering in vacuum. The effect of the neodymium ion concentration (1–4 at.%) on the formation of defects and optical quality of composite ceramics was studied. It was found that neodymium ions modify densification kinetics during solid-state reactive sintering of the highly-doped Nd3+:YAG ceramics by decreasing shrinkage rate in the temperature range 1320–1350 °C. Differences in phase transformation kinetics during reactive sintering lead to generation of pores at the interface of adjacent layers which decrease the optical homogeneity of fabricated YAG/Nd3+:YAG/YAG composite ceramics. The influence of layered structure on the laser performance of optical ceramics was investigated. It was shown that the ceramics with multilayer composite architecture have slope efficiency almost twice as the single-layer ceramics with the same composition (22% and 12.5%, respectively)